background image

9

STEP 9  Attach the Main Rotor Head

STEP 9  Attach the Main Rotor Head

STEP 9  Attach the Main Rotor Head

STEP 9  Attach the Main Rotor Head

STEP 9  Attach the Main Rotor Head

Now the rotor head assembly must be re-attached, insert the main
shaft through the top bearing, the mast stopper and insert the
M3x16 Socket Cap screw below the main gear at a 45° angle.
Once through the auto-hub use a 2.5hex key to turn the bolt
while holding the M3 Locknut with pliers from the other side
at 45° degree angle. Access to the set screws in the mast
stopper is possible through the elevator lever assembly
(disconnect the lever to do this) but remember to pull up
on the main shaft first, tighten one set screw then remove
the second to apply threadlock. Finally, remove the first,
apply threadlock and tighten in place. If using the
slipper unit, access is possible between the starter
shaft and the side frames from the front.

STEP 10  Front Nose

STEP 10  Front Nose

STEP 10  Front Nose

STEP 10  Front Nose

STEP 10  Front Nose

The front nose is attached with four M3x8 Phillips Self Tapping screws from each side. Bonded to the inside are
small 3/8” plywood squares that the hold the screws in place. Take the time now to mount the gyro, receiver and
battery pack (wrapped in foam) inside the front nose if it wasn’t already done for test
flying. The location for the gyro is on the battery tray beside the collective
and throttle servos. Having completed the mechanics, lift the
helicopter by the flybar held perpendicular to the
length of the helicopter and continue to
move the battery pack forward until
balance is achieved. It maybe necessary
to construct an anchor, like a few
simple metal hooks bonded to the
inside of the nose to hold rubber
bands securing the battery pack. If
more weight is necessary, adding
weight is acceptable but be
cautious to the amount, if lead is
being used, bond it as far forward
as possible. See Step 14.

Kit

Kit

Kit

Kit

Kit V

V

V

V

Ver

er

er

er

ersion

sion

sion

sion

sion

Front Body

(unfinished)

[CN1075-1]

M3x8 Self Tapping

Screws x 8

[CN1075-5]

Mark the four screw locations
on the each side of the front
nose with a pencil. Using tape,
attach the front to the rear body and slowly drill each of the eight holes using a 3/32” [2.5mm] drill bit. Remove
the front nose and roughen one side of the eight plywood blocks and the area around the inside hole on the rear
body. Remember that the fiberglass parts are molded using Polyester resin and as a result, “Epoxy” type of glue
will not bond to the fiberglass. Any time two components are bonded to the fiberglass, slow to medium speed CA
(cyanoacrylate) adhesive is necessary. Using slow-CA bond each plywood block in place, clamp until dry. Redrill
each hole in the rear body through the plywood blocks and using one M3x8 Phillips Self Tapping screw, insert
and form the threads. After the fuselage is painted the front nose can be attached, remember to paint the screws to
match the color scheme.

Twinstar Detail Manual

Twinstar Detail Manual

Twinstar Detail Manual

Twinstar Detail Manual

Twinstar Detail Manual

Summary of Contents for Twinstar CN1075

Page 1: ...licopter ARF Helicopter ARF Helicopter Detail Manual HIGHQUALITYFIBERGLASS MAINROTORDIAMETER 49 5 in TAILROTORDIAMETER 9 7 in HEIGHT 15 2 in BLADES 550mm ENGINE 32 38 Century Helicopter Products Designed and Developed in USA 2nd Edition March 2002 All rights reserved Specifications ...

Page 2: ...ning Warning Warning Warning Warning TheTwinstarscalehelicopterkitmustbeassembledandinstalledinaccordancewiththeseinstructions Failuretodosocouldcausefailuresinthefuselageorthehelicoptermechanics Suchfailurescouldresult inseriousinjuries Itisstronglyrecommendedthatifyouareindoubtofyourabilities youshouldseek theassistancefromexperiencedradiocontrolmodelersandassociations Asmanufacturer weassumeno ...

Page 3: ...n Instructional Information Instructional Information Everyattempthasbeenmadetoeasetheassemblyofyourhelicopter ateachstepwheretherearecomplex assemblies therearedetaileddrawings photosandwritteninstructionstowalkyouthrougheachstep Remember totakeafewminutesbeforeeachsteptocarefullyexaminetheinstructionsinordertobecomefamiliarwiththe partsandassemblysequencebeforebeginningthatstep TwinstarDetailCon...

Page 4: ...dtousethescalemufflerfrom Century either the CN3058 30 size or the CN3059 46 50size thatcanbepurchaseseparately These mufflers are box like and fit very close to the scale mechanicsmakingthemanidealchoice Standard torpedostylemufflerssimplywillnotworkbecausethey requirecuttingoutthesideofthefuselage Itiscommonand recommendedtouseanoptionalexhaustdiverterthatextends themufflerexhaustoutpasttheedgeo...

Page 5: ...chanicsareinthe finalposition someslightadjustmentis possiblebybendingthelastsegmenttofit STEP 2 Fuselage Side Supports STEP 2 Fuselage Side Supports STEP 2 Fuselage Side Supports STEP 2 Fuselage Side Supports STEP 2 Fuselage Side Supports Finalshapeofthefuselagesupportsbefore applyingtapeorweather stripping Remem bertothoroughlycleanthepartsbefore applyinganyadhesivetape Fuselage supports CN1075 ...

Page 6: ...equallyspacedalongthetailboom Insertthelongrudderpushrodfromthe endofthetailboombutdonotattachtheplasticpushrodcoupler CompletetheremainderofStep4 9inthe mechanicsmanual includingattachingtherudderballlinktothetailpitchleverbutdonotgreasethegearsinthe gearbox Slidethepushrodbackandforthtogetthebestpositioningforthetailguides Oncesmoothoperationis attained tapeeachguidetothetailboom Followingtherud...

Page 7: ...crewandinsertfromthebottom ofthefrontlandingstrut throughthefiberglassfloorandthealigntothefrontholeofthemechanics Attachone M3Locknutontheinsideusingplierstoholdthenutwhiletheboltistightenedfrombelow Repeatfortheother side Toattachtherearstrut repeatthesameprocedurebuttipthemechanicsoverthesideofatable Usinga 5 5mmnutdriver placeadropofgreaseonthetopofthelocknutandinsertintothenutdriver thiswillh...

Page 8: ...lightlysandthepaintsurfacetoremovetheglossfinishandbonddirectly Followthetapingprocedureat theendofthekitversionuntildry Thehorizontalstabilizersareattachedtothetailboombybondingtheedgeofthefintothematchingmolded protrusiononthetailboom Thethreadedrodsareonlyforalignmentanddonotsignificantlyaddtothestrength ofthejoint Matchthehorizontalstabilizertothematingmoldedsectioninthetailboomanddrawapencill...

Page 9: ...os Havingcompletedthemechanics liftthe helicopterbytheflybarheldperpendiculartothe lengthofthehelicopterandcontinueto movethebatterypackforwarduntil balanceisachieved Itmaybenecessary toconstructananchor likeafew simplemetalhooksbondedtothe insideofthenosetoholdrubber bandssecuringthebatterypack If moreweightisnecessary adding weightisacceptablebutbe cautioustotheamount ifleadis beingused bonditas...

Page 10: ...hin 1 16 1 5mm beadofadhesivecenteredintherecessed surface Pickupthewindshieldbytheedgesonly remember Goop or GoopFingerprints cannotberemovediftheytouchaclearpart Usingsingle use Hobbygreasesyringes aregreatandreally makethisasimpletaskastheadhesivewidthandamount canbeeasilycontrolled Letdryfor24hours An excellentalternativeistouse R C56Canopy Glue fromanyairplanehobbyshop Thisadhesive remainswhi...

Page 11: ...leoftheflybartothemainshaftinnot realisticandwheninflight theflybarwill notdeflecthalfthedistancepossible HappyflyingwithyourgorgeousTwinstarfuselage STEP 14 Final Balancing STEP 14 Final Balancing STEP 14 Final Balancing STEP 14 Final Balancing STEP 14 Final Balancing Twinstar Detail Manual Twinstar Detail Manual Twinstar Detail Manual Twinstar Detail Manual Twinstar Detail Manual STEP 15 Decals ...

Page 12: ...implyfixedandtherepairedsectionismuchstrongerthaninits originalstate Addtouchuppaintandnoonewouldeverknowithadbeendamaged Thereisalimittothistype ofthinkingwherepurchasingthereplacementfiberglasspartissimplycheaperandlessworkthanperforming majorreconstructivesurgery The Paint Job The Paint Job The Paint Job The Paint Job The Paint Job There is no magic to a good paint job the true secret is time p...

Page 13: ...ling fan shroud ForthesefuselagesthathavebeenexplicitlydesignedfortheCentury sscalemechanics almostallof theseconcernshavebeenconsideredandfinishedatthefactory Thisleavestheholefortheexhaust ifyouare using the recommended scale muffler CN3058 32 38 or CN3059 46 50 then these dimensions have been includedonatemplateintheScaleMechanicsManualforthe30sizeengine the46 50requiresaslightadjust ment 4a Wh...

Page 14: ...m10or20mm forall 1 OptionalParts CN0427 Hexonewaystartextension 1 CN2054 UniversalGlowPlugWrench 1 CN2222 RemoteGlowPlugConnector 1 CN3014 Exhaust Diverter 30 size 45 Degree 1 CN3015 Exhaust Diverter 40 60 size 90 Degree 1 CN3016 Exhaust Diverter 40 60 size 45 Degree 1 CN3058 32 38ScaleMuffler optional 1 CN3059 46 50ScaleMuffler optional 1 CNT4444 BranchValvew Filter FillingNozzleSet 1 CN1075 1 Fr...

Reviews: