Cervis Warrior MU-X15, System Manual

Page 1: ... 2018 Cervis Inc MU X15 System Manual U100 4 0 ...

Page 2: ...ateur de l appareil doit accepter tout brouillage radioélectrique subi même si le brouillage est susceptible d en compromettre le fonctionnement Industry Canada Statement This device complies with Industry Canada licence exempt RSS standard s Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference including interf...

Page 3: ...eld Remote HH2S 9XL10 14 3 1 HH2S 9XL10 Battery Installation 15 3 2 HH2S 9XL10 Battery Warning and Shutdown 16 4 0 Warrior MU X15 System Operation 17 4 1 System Startup 17 4 2 Associating a Handheld with a Receiver 17 4 2 1 Associating a Handheld Using the DIP Switch Unlock Option 17 4 2 2 Associating a Handheld Using the Virtual Unlock Process 18 4 3 Associate a Handheld to a Receiver 18 4 4 HH2S...

Page 4: ...Control Cable Internal Wiring Description 24 List of Tables Table 1 MU 9X15 Diagnostic LEDs 7 Table 2 MU 9X15 Power Configurations 9 Table 3 MU 9X15 Fuse Identification 11 Table 4 Switches 1 and 2 Mode Configurations 11 Table 5 DIP Switch 3 Applies to All Modes and All Transmitters 11 Table 6 DIP Switch 4 Applies to HH Only Applies to Mode 00 or 01 12 Table 7 DIP Switch 5 Only Applies to HH AND On...

Page 5: ...ommunications technology Warrior Receiver Receiver mounted to the crane or machine Line of Sight aka Direct Line of Sight Term used to describe RF communication where the pathway between units is clear of physical obstacles such as walls earth and other obstructions TX RX Wireless transmission and reception of data CAN TX RX Transmit and receive data over Control Area Network CAN Transmitter Handh...

Page 6: ...til certain that it is safe to do so Turn off the handheld remote and remove power from the machine unit before attempting any maintenance This will prevent accidental operation of the controlled machinery Use a damp cloth to keep units clean Remove mud concrete dirt etc after use to prevent obstructing or clogging the buttons levers wiring and switches Do not allow liquid to enter the handheld or...

Page 7: ...in a wide variety of typical crane control applications Standard DIP Switch Set Configurations include 3 motion 2 Speed control with A B Select configurations 3 motion 2 speed control with momentary or latching AUX functions 3 motion 2 speed control with 4 wire hoist set up 4 motion 2 speed control Figure 1 Warrior MU X15 System Receiver and Handheld Remote Warrior MU 9X15 Features 16 Form A relay...

Page 8: ...andheld memory so that it will not control any receiver The Warrior MU X15 HH2S 9XL10 has four LEDs that are used to identify system status and provide diagnostics LEDs as shown in Figure 2 are Transmit Receive TX RX Battery Status A Selection and B Selection Figure 2 Warrior MU X15 HH2S 9XL10 Handheld Remote Warrior MU X15 HH2S 9XL10 Handheld Remote Features Powered by two 1 5V AAA batteries Low ...

Page 9: ... one independent Horn Light relay two series relays that form the MLC output and one Start relay The Start and MLC circuits share a common fused at 5A Reference Appendix C for details regarding MLC safety logic The independent relays K13 K04 K08 K12 are rated at 8A 250VAC Figure 3 Bank Configuration 2 1 Input Voltages Depending on the model the MU 9X15 accepts the following input voltages 110 to 2...

Page 10: ...The MU 9X15 has one internal LED indicator visible from outside the enclosure that is used for association and health status The strobe LED can be shutoff for one 1 hour by pressing the shutoff switch see the RED circle in Figure 4 and will reactivate after either one hour has passed or Association Heading 4 2 is performed Figure 4 MU 9X15 LED Indicators Relay Locations ...

Page 11: ...efore installation to avoid injury Use the configuration diagrams supplied by Cervis to guide you in mounting the receiver and connecting your wire harness Mounting of the receiver is left much to your discretion with the following guidelines Make sure that the configuration diagrams supplied with the system are available Keep them where they can be easily accessed when needed Mount the receiver a...

Page 12: ...U100 4 0 8 Figure 5 MU 9X15 Mounting Dimensions ...

Page 13: ...ge Range Frequency MU 9X15 HVA High Voltage AC 115 230 Vrms 50 60 Hz MU 9X15 LVA Low Voltage AC 10 28 Vrms 50 60 Hz MU 9X15 LVD DC 7 36 V 2 5 MU 9X15 External Antenna Warrior MU X15 comes with a 900MHz external antenna that attaches to the receiver using the external unit connector Antenna extensions are available in 3 10 and 25 foot lengths Figure 6 MU 9X15 900MHz External Antenna and Optional Ex...

Page 14: ...le and Field Wiring Note The control cable is individually marked on the insulation of each wire Please note that negative VDC VDC should be connected directly to the power supply negative terminal Figure 7 MU 9X15 Wiring Diagram ...

Page 15: ...trol Figure 8 MU 9X15 SW01 DIP Switch Assignments 2 9 MU 9X15 Mode Definitions Table 4 Switches 1 and 2 Mode Configurations Mode Definition 00 3 Motion Bridge Trolley and Hoist 3 relays A B and AUX functions available 01 3 Motion Bridge Trolley 3 relays Hoist 4 relays A and B functions available AUX unavailable 10 3 Motion Bridge Trolley Hoist 4 relays A B and AUX functions unavailable 11 4 Motion...

Page 16: ...finition AB MOM LAT 0 HH A and B are momentary outputs MCB No effect 1 HH A and B are latching outputs MCB No effect Table 8 DIP Switch 6 Only Applies in Mode 00 HH AB CYC IND Needs Set to 0 Name Set Definition AUX MOM LAT 0 HH AUX is momentary MCB AUX is momentary 1 HH AUX is latching MCB AUX is latching Table 9 DIP Switch 8 Applies to HH Only Applies in Mode 00 or 01 Name Set Definition ASOC LOC...

Page 17: ...Table 11 Table 10 Abbreviation Key Abbreviation Key BF Bridge Forward BR Bridge Reverse B2 Bridge Second Speed A Crane A Control TF Trolley Forward TR Trolley Reverse T2 Trolley Second Speed B Crane B Control HD Hoist Down HU Hoist Up H2 Hoist Second Speed AUX Auxiliary A H L Associate Horn Light ST Start Horn BF2 Bridge Forward Second Speed BR2 Bridge Reverse Second Speed HU2 Hoist Up Second Spee...

Page 18: ...55 according to IEC 60529 The HH2S 9XL10 has four LEDs used for diagnostics that indicate wireless link Battery and AB selection Figure 9 HH2S 9XL10 and LED Descriptions The HH2S 9XL10 handheld remote button functions are configured by manipulating the MU 9X15 DIP Switch Mode settings These configurations and the button functions are shown in Table 10 Indicator LEDs Red when active TX RX Transmit ...

Page 19: ... the handheld The screws remain attached to the cover Make sure the compartment sealing gasket stays in place on the handheld 2 Install two fresh size AAA batteries Be sure to position batteries as shown in Figure 10 3 Replace the compartment cover and tighten the four Philips screws These screws should not be over tightened but they should be tight enough to ensure the gasket provides a proper se...

Page 20: ...esent Two fresh AAA batteries should be replaced as soon as possible The LED will continue to flash at one second intervals until the batteries are changed or until the voltage level drops to 2 0V and Auto Shutdown occurs AUTO SHUTDOWN At 2 0V the BATTERY LED flashes briefly for approximately 1 25 seconds before the handheld remote automatically shuts down Two fresh AAA batteries must be installed...

Page 21: ... unlock Association DIP Switch 8 must be changed from its default position 0 OFF to 1 ON Unlocking with the DIP switch will unlock association until DIP switch 8 changed back to the 0 OFF or LOCKED position Second is by using an already associated handheld and preforming a virtual UNLOCK This process allows users to unlock the receiver from a distance without needing to access the receiver A virtu...

Page 22: ...lease buttons A B and AUX 2 Handheld LEDs will begin cycling indicating the handheld is in maintenance mode 3 Simultaneously press and hold buttons 3 UP and 4 DOWN for approximately 5 seconds 4 Release the buttons when LED A starts to blink 5 TX RX LED and B Selection LED will become active indicating the handheld is attempting to locate all available Warrior receivers 6 Once the handheld has comp...

Page 23: ...on the handheld by pressing and releasing button 1 STOP 2 Within 1s of activating the handheld while only LED 4 is active simultaneously press and release buttons 9 and 10 The LEDs will start scrolling indicating maintenance mode 3 Simultaneously press and hold buttons 9 and 10 4 Press and release button 1 STOP 5 The handheld will turn off indicating the factory reset was successful A handheld tha...

Page 24: ...ondensing Radio Frequency 906 924 MHz 100mW License No license required Modulation DSSS Antenna External RP TNC Enclosure Dimensions mm 200 x 150 x 100 Inches 7 87 x 5 9 x 3 93 Weight 1 5 lbs Durability NEMA 1 2 4 4X IP65 67 LED Indicator White Used during association Control Relays Function Nine Form A Relays 8A 250VAC each Three banks of three relays each bank fused at 5A 250VAC Main Line Contac...

Page 25: ...00mW License No license required Modulation DSSS Antenna Internal Enclosure Dimensions mm 136 38 x 68 96 x 28 42 Inches 5 37 x 2 68 x 0 92 Weight 200 gr 7 2 oz With lanyard or belt clip Durability High Impact Polymer case Polycarbonate faceplate Impact absorbing bumper Indicators Wireless Indicates wireless communications Battery Provides battery status A Indicates A selected when lit B Indicates ...

Page 26: ...r FR exposure hazards by two approaches Maximum Permissible Exposure MPE for mobile applications and SAR for portable applications Mobile applications are any operating locations that are not on a human body The required separation distances are measured from the actual location of the radiated part of the antenna An antenna may be inside the host application affixed to the enclosure of the host a...

Page 27: ...ss of either signal immediately causes the MLC path to open and all output relays to de energize If there is a software fault in the microprocessor the watchdog will not assert its enable output which will cause K15 to open Additionally this will disable the internal 12V bus resulting in all relay outputs returning to their non active state regardless of what the microprocessor is commanding If th...

Page 28: ...U100 4 0 24 Appendix D MU 9X15 Control Cable Internal Wiring Diagram Figure 14 MU 9X15 Control Cable Internal Wiring Description ...

Page 29: ...ratory motor WOPT K24 Add Prewired 24 pin connector to the receiver pigtail TS2L 2 pole Transfer Switch only Includes G4 02A 2 ea G4 02B TS6P Pre wired external Transfer Switch Assy up to 6 circuits Table 16 Aftermarket Support Spare Parts Item Description HH2S 9XL10 Spare transmitter HH2S 9XL10M Spare transmitter with vibratory feedback L152 Warrior MU X15 alternative button label sheet L154 Warr...

Page 30: ...e 7 per Glenn s drawing Added 21 Text per Brian Changed Figure 4 to show strobe shutoff switch GMS 9 8 17 Replaced table 9 and added table 10 as in U100 1 2 Glenn Keith GMS 9 11 17 Typo replacements 904 926MHz bandwidth GMS 1 29 18 Replaced picture in 2 7 with same from U104 0 0 per BW Replaced 2 8 with same from U104 0 0 per BW GMS 6 28 18 All product LBLs to most recent updates MU matched to U10...