Cetetherm PRESSOSMART MP195NL, User Manual

Page 1: ...USERS MANUAL PRESSOSMART WITH OPEN CLOSED EXPANSION VESSELS Doc MANUAL Pressosmart 2020 01 EN ...

Page 2: ...19 Display Keypad Page 20 Hour and date setting Page 21 Setpoints Page 22 Technician Menu Page 23 Network leakage detection Page 24 Pressure Recorder Page 25 History Page 26 Self Test Page 26 Restoring Factory Settings Page 27 Keypad Quick functions Reset Alarms Page 27 Displayed Messages Page 28 Extra control box for closed vessel systems Page 29 Zero adjust Page 29 Error messages Page 30 Mountin...

Page 3: ...components and the position of the inlet and outlet connections MP195NL 1 pump with open tank MP4N 1 pump With open tank Parts list on next page MP5N 2 horizontal pumps with open tank 1 Tank 9 Setting tee 2 Filling electrovalve 10 Drain 3 Control box 11 Overflow 4 Pump 12 Installation collector 5 Pressure sensor 13 Pressure vessel 6 Lack of water sensor 14 Overflow valve 7 Low level sensor 15 Cove...

Page 4: ...ce higher than 50mm So open tanks include a natural disconnection PART LIST MP4N MP5N MP7 1 Cold water valve 2 Feeling electrovalve 3 Control box 4 Installation valve 1 5 Pressure sensor 6 Lack of water sensor 7 Feeling sensor 8 Check valve 9 Setting Tee 10 Pump s 11 Drain cock 1 12 Overflow 13 Pressure Relief Valve s 14 Water tank storage 15 pump inlet 16 Outlet collector 17 PRV outlet 18 Anti ha...

Page 5: ...pansion vessel They explain how to install feet top air vent and bottom collector connected to the pump unit As per chosen options the following components should be delivered 1 pressure vessel ready for fitting except MP195NL including this 1 cartridge filter 89 µm 1 impulsion volumetric counter 10 liters pulse for the network leakage detection 1 manual tank filling by pass line PARTS LIST MP4N M...

Page 6: ...ng the pressure increases The overflow valve s open then and the network water goes into the tank When the temperature and pressure decrease the pump s start in order to reach the required pressure Level sensors into the tank allow the automatic tank filling and pump s stop if the water level is too low inside the tank The controller manages the pressure set point and eventual defaults Pressure Ph...

Page 7: ...valves Same principle than open tank system except that the water level is calculated from the water weight inside the tank For this a weight sensor is connected to an electronic card inside the control box This card power supplies the weight sensor and acquires its signal translated into inner water level replacing the standard water level sensors Pressure Ph High P alarm Hst 14 Open Pressure Rel...

Page 8: ...o it Tank2 not to be equipped with weight sensor nor control box FOR OPEN CLOSED TANK 1 TANK 2 It is necessary that the expansion piping which connects the network to the module has an equal or larger diameter than the pressurization unit s Connect the collector to the network Rep 12 for MP195NL and Rep 16 on MP4 5 7 and deposit the valve wheel Respect an ascending slope towards the network and us...

Page 9: ... signaled on the display and is relayed by an inversor volt free contact see next page Main supply 230V 10 10 1 Phase 50 Hz Earth WIRING DIAGRAMS ELECTRONIC VERSION ALL MODELS The diagram below shows the electric wiring of external components of a 2 pumps pressurization unit In case of 1 pump just suppress the connections to relay R2 Relays are used as follows P1 and P2 for the 2 pumps as per equi...

Page 10: ...8xx 2xCM3 8 1 8 10 8 MP4N 4xx CM3 4 0 5 3 8 MP7 10 2xCR3 10 1 5 10 5 MP4 N 5xx CM3 5 0 5 3 8 MP7 13 2xCR3 13 2 2 15 1 MP4N 6xx CM3 6 0 67 4 4 MP7 15 2xCR3 15 2 2 15 1 MP4N 7xx CM3 7 0 9 5 4 MP7T 10 2xCR3 10 1 5 3 8 MP5N 3xx 2xCM3 3 1 7 6 MP7T 11 2xCR3 11 2 2 5 1 MP5N 4xx 2xCM3 4 1 7 6 MP7T 13 2xCR3 13 2 2 5 1 MP5N 5xx 2xCM3 5 1 7 6 MP7T 15 2xCR3 15 2 2 5 1 380V 3 Phases N Earth power supply specia...

Page 11: ...indicate power supply and signal terminals The wire are to be connected to the terminals ALIM SENSE SIGNAL SIGNAL SENSE ALIM For a stable measure connect the weight sensor s shield cable on Châssis terminal To be operational the CI8021 card MUST be used with software version V 2 5 Carte Puissance Carte option Entretoise Vis 4 wires sensor to connect on terminals Châssis Yellow ALIM Black SIGNAL Wh...

Page 12: ...OK key The zero volume is done by accessing to the Technician menu at line Zero setting At this point press key then and to confirm THE ZERO ADJUSTMENT MUST BE DONE WITH AN EMPTY VESSEL If it is not the case power off the control box and open the drain valve located on the collector to remove water Once done close the drain valve and power on the control box Check the expansion vessel pressure abo...

Page 13: ...ar maintenance Cut off the electrical supply before working on it SETTING EXAMPLE An 8th floor apartment That means 8 1 Level 0 1 underground 10 levels of about 3 meters each The static height is 3 10 3 bar 1 meter 0 1 bar The different parameters should be as follows Parameter MP195NL MP4N MP5N MP7N Parameter MP195NL MP4N MP5N MP7N Setpoint P bar 3 2 3 2 t1 sec 6 6 Hysteresis bar 0 5 0 5 t2 sec 1...

Page 14: ... Ref OPTMPFILT The strainer and its mounting accessories should be placed before the filling electrovalve on the cold water inlet as illustrated bellow Install a gate valve eventually a bypass before the strainer Except MP4N models the vessel can be mounted on the left or on the right side of the collector as per needs ...

Page 15: ...efore the flow meter Flow meter output is one 1 pulse every ten 10 liters Flow meter s electric wires must be connected to one of the two available C common and I3 terminals of the power board CI572P as per the electric wiring diagram shown below 4 Room flooding sensor option Ref INONDMP This level sensor must be connected to one of the two available C common and I4 terminals of the power board CI...

Page 16: ...s not been factory mounted please refer to following instructions Connect the card to point as shown below The extra card is fixed to the power board by 5 M3 screws In the case you add this card in an existing control box please refer to the schematic diagram bellow Carte Puissance Carte option Entretoise Vis Relays assignment R5 Low pressure alarm R6 High pressure alarm R7 Lack of water in the ta...

Page 17: ...he spring before dismounting High pressure set point too low Set Pump s always on Pump s bad drained Drain Pump s fooled Clean Not enough output pressure Check the quotation Overflow valve open too wide Set Pressure set point too high Set Too high differential value Set Standard value 0 5 Network leakage Check Setting tee closed Open 1 turn Lack of water default Level sensor incorrectly placed ope...

Page 18: ...k and close if necessary Feeling temporisation too high Set Electro valve still open High level sensor out of order open tank only Replace Bad volume settings closed tank only Check the set volumes into the technician menu Fooled by impurities in the valve Clean and check if there is a 100 µm filter before the electro valve No display 630mA Fuse out of order Replace and control No power from main ...

Page 19: ...f the controller and pressure sensor FU 5 Fuse FU 1 FU 2 FU4 FU 5 Protects Pump 1 Pump 2 Electro valve Transformer Size 6 x 32 6 x 32 6 x 32 5x20 Rating 10 A 10 A 10 A 630 mA Voltage 250 V 250 V 250 V 250 V CONTROL BOX COMPONENTS POS DESIGNATION CODE 1 Power board CI572P 2 Logic board CI 616 3 Display Keypad LEXAN POWER BOARD LOGIC BOARD Safety fuses IP54 PLASTIC BOX Display Keypad Bipolar switch ...

Page 20: ...then scroll in the Pressure menu 5 key for decreasing the parameter values shown in the menus 6 key for increasing the parameter values shown in the menus or confirm validation 7 Validation Enter key 8 Hidden Reset key to restore parameters to factory settings IN NORMAL MODE The display shows the following information Hour Date Pressure When plugging the unit on electricity display indicates for 3...

Page 21: ... Press white Press or to adjust the day Press white Press or to adjust the month Press white Set the year Press or to adjust the year Press white Set the hour format Press or to adjust the hour format Press white Set automatic wintertime summertime change Press or to adjust Press white SAVE MODIFICATIONS At any time you can interrupt the setting procedure and save the changes by pressing the Valid...

Page 22: ...PS UNIT Cascade or pressure difference before starting the second pump Press or to set the temperature Press Yellow THRESHOLD GAP 0 2 bar High pressure alarm Press or to set the high pressure set point Press Yellow HIGH PRESSURE 4 4 bar Low pressure alarm Press or to set the low pressure set point Press Yellow LOW PRESSURE 2 8 bar Activate Deactivate Pump 1 ONLY FOR 2 PUMPS UNITS Press or to activ...

Page 23: ...ctro valve when the correct water level has been reached inside the tank Press or to adjust the value Press yellow for next line FILLING TEMPO 6 SEC Low pressure alarm temporization If the pressure reaches the low alarm level the alarm relay will only be powered on after a preset period of time Press or to adjust this period Press yellow for next line LOW PRESS TEMPO 1 SEC Pumps cycling On 2 pumps...

Page 24: ...ange this factor Press yellow for next line LACK OF WATER VOLUME 50L if 500L vessel 25L if 200L vessel CLOSED VESSEL ONLY Filling electrovalve water volume The electrovalve remains energized until this volume has been reached Equivalent of the low water level sensor on open tanks Press or to change this factor Press yellow for next line LOW WATER VOLUME 100L if 500L vessel 50L if 200L vessel CLOSE...

Page 25: ...p s and close electrovalve Press or to adjust the value Press yellow ACTION NONE Enabling Disabling the function Press or to Enable or Disable the function Press yellow and save your modifications To save follow the instructions below DETECTION DISABLE SAVE MODIFICATIONS At any time you can interrupt the setting procedure and save the changes by pressing the VALIDATION key To save your modificatio...

Page 26: ...yellow to exit the sub menu Consult first events Press The pointer goes to the beginning of the history list It enables to consult the first events which have occurred Then press as much as required to scroll down in the event list You will then reach the end of the history Press yellow to exit the sub menu SELF TEST In the Technician menu Press when the message SELF TEST is displayed to enter thi...

Page 27: ...ss to some of the functions using key combinations shown bellow Key Sequence Display Description Reading the number of impulsions transmitted by the volumetric counter network leakage option requires the counter to be connected and the leakage function activated Also displays the water volume if closed vessel To force the pump 1 if it is not running No effect if this pump is already started To for...

Page 28: ...s an input contact default Stop pump display default Manual restart PUMP 2 FAULT Pump 2 failure MP5 MP7 There is an input contact default Stop pump display default Manual restart NO WATER Lack of water inside the tank Detected by lower level sensor Stop pump s display default alarm contact Automatic restart FLOODING Room flooding detected by flood sensor connected to the power board Display defaul...

Page 29: ... see step 21 Now Install and fix the rear sensor foot To help you you can tilt the vase slightly forward Use M12 washers and nuts to fix the sensing leg It is better to orient feet as shown above legs holes forming a parallel line to the pump frame The 3 feet should be on a same horizontal plane Detail of setting feet and sensor foot fixations 4 wires weight sensor install with arrow pointing upwa...

Page 30: ...ll it before the filling electro valve on the cold water inlet as shown on picture Rep 8 It is also necessary to install before the filling electrovalve a disconnector closed vessels only Install air vent on the upper connection Do not obstruct the atmosphere intake elbow 7 8 ...

Page 31: ...tting feet to keep the vessel vertical and also respect a rising slope from the pumps towards the vessel Wire sensor to the control box as indicated in this manual Read carefully this instructions manual for commissioning the unit installation hydraulic and electric connections controller settings 9 ...

Page 32: ...32 EXPLODED VIEWS ...

Page 33: ...33 ...

Page 34: ...control box TWS 2007 5 colors 8 digits 150 185 163 KITARMAQP07 KIT for PRESSOSMART pressurized unit including control box supports pressure sensor 164 REG30119 Controller Logic board T P CI 616 165 REG301181 Controller Pressure Power board CI 572 P 167 DEV296300 Press Control Valve SAMSON 44 6 3 4 1 4 Bars 168 DEV296301 Press Control Valve SAMSON 44 6 3 4 2 6 Bars 169 DEV296302 Press Control Valve...

Page 35: ...1 1 4 1 bar 212 PUR26087 Air vent with check valve For closed vessel 213 VES29810 Spare bladder For closed vessel 215 CAP29630 Weight sensor for closed vessel For closed vessel 216 PIE13103 Setting foot for closed vessel For closed vessel 217 REG30210 CI8021 electronic card Closed vessel and or Modbus RTU RS485 ...

Page 36: ...36 GENERAL DRAWINGS MP195 MP4 with 500L closed tank Shown with 8 litres anti hammer vessel If 200 litres closed tank L 1450 H 1300 et l 600mm ...

Page 37: ...H open tank MP5 with 500 L closed tank Shown with 8 litres anti hammer vessel If not hammer vessel possible network connection on left or right side of the collector If 200 litres closed tank L 1515 H 1300 et l 775mm ...

Page 38: ...H open tank MP7 with 500 L closed tank Shown with 8 litres anti hammer vessel If not hammer vessel possible network connection on left or right side of the collector If 200 litres closed tank L 1675 H 1300 et l 860mm ...

Page 39: ...39 MP7 with PPH open tank ...

Page 40: ...d cable is recommended to avoid communication perturbances especially if a long distance cable is used Connect the cable shield on terminal GND The 2 other wires are dedicated to the communication Rx Tx and Rx Tx Terminals in the lower left part are not used They are dedicated to factory use only COMMUNICATION PARAMETERS It is possible to adjust controller ID speed and parity From the home screen ...

Page 41: ...Y Aucune Aucune Impaire Paire Modbus words parity Press or to adjust the value When done press on yellow rep 4 to access next line MODBUS STOP BIT 1 1 2 Modbus stop bit Press or to adjust the value When done press on yellow rep 4 to access next line SAVE MODIFICATIONS At any time you can interrupt the setting procedure and save the changes by pressing the VALIDATION key To save your modifications ...

Page 42: ...42 MODBUS POINTS TABLE ...

Page 43: ...reen left Led Flashing when card power supplied Off if not connected to the power board or control box powered off Mask example Right green Led Flashing slowly if Modbus wired to Tx Rx and terminals Flashing faster if active communication with BMS ...

Page 44: ...ressure Equipment Directives PED 2014 68 EU Directive sur les équipements sous pression 2014 68 EU Druckgeräterichtlinien PED 2014 68 EU Richtlijn druksystemen PED 2014 68 EU Low Voltage Directive LVD 73 23 EEC followed by 2006 95 EEC Directive Basse tension 73 23 EEC suivie de 2006 95 EEC Niederspannungsrichtlinie LVD 73 23 EEC gefolgt von 2006 95 EEC Richtlijn laagspanning LVD 73 23 EEC gevolgd ...

Page 45: ...The results of the assessment can only state whether or not the terms of the warranty apply Exclusional factors Non compliance with the guidelines for installation configuration and maintenance Over pressures water hammer scaling noncompliant water quality Also excluded from the warranty Fitting costs refitting costs packaging transport and any accessories or equipment not manufactured by Cetether...