cetoni neMESYS, Operating Manual

Page 1: ...Original Setup and Operating Manual 2 01 May 2015 neMESYS OEM Hardware Manual...

Page 2: ...this document may be copied or transmitted without the express consent of cetoni GmbH irrespective of the means used for this purpose electronic or mechanical The general terms of cetoni GmbH apply A...

Page 3: ...mixing and connecting it with other software products is expressly prohibited For backup purposes the buyer may create a single copy of the software Cetoni GmbH reserves the right to alter develop im...

Page 4: ...4 neMESYS Hardware Manual cetoni GmbH Wiesenring 6 D 07554 Korbussen Germany Tel 49 0 36602 338 0 Fax 49 0 36602 338 11 E Mail info cetoni de Internet www cetoni de...

Page 5: ...se 10 3 2 1 General Description of the Component 10 3 2 2 Proper Use 11 3 2 3 Reasonably foreseeable Misuse 11 3 2 4 Safety Measures 11 3 2 5 Measures for safe Setup 13 3 2 6 Safe Operation Measures 1...

Page 6: ...nnecting neMESYS to CAN bus line CiA DS 102 32 7 4 RS 232 Connection J5 33 7 4 1 Pin Assignment 33 7 4 2 Technical Data 33 7 4 3 Connecting neMESYS to a PC 34 7 5 Signal Connection J6 35 7 5 1 Pin Ass...

Page 7: ...1 9 1 Mechanical Setup 51 9 2 Introduction to Cable Connection 51 9 3 Step 1 Connecting the Power Cable 51 9 4 Step 2 Data Connection 52 9 4 1 Introduction 52 9 4 2 Data Connection through CAN 52 9 4...

Page 8: ...t 1 2 Revision History Rev Date Modification 1 03 17 08 2010 Creation of Manual 2 00 09 01 2015 Revision for new Hardware 2 01 30 03 2015 RS232 cable modified DSub jack instead of plug Added logic tab...

Page 9: ...p you navigate the document TIP User tips and useful information to simplify the use of the software IMPORTANT Important information and additional particularly useful information This symbol does not...

Page 10: ...on of your machine with the integrated modules and take any safety measures necessary IMPORTANT Please note that you may not use neMESYS OEM modules until the machine or plant into which the modules a...

Page 11: ...ical devices or for medical purposes 3 2 4 Safety Measures Operator safety and failure free operation of the devices can only be guaranteed when using original equipment parts Only original accessorie...

Page 12: ...al Data section with respect to the maximum operating temperature must be observed cetoni GmbH is not liable for potential impacts caused by the user extending the system with peripheral devices in a...

Page 13: ...all devices are installed in line with local laws and regulations Please note that principally the OEM pumps cannot be considered fail safe You have to ensure that a failing pump will not cause damag...

Page 14: ...inspect the device components mentioned before each use Pay particular attention to crushed cables damaged hoses and deformed plugs If you find any damage please refrain from using the devices and con...

Page 15: ...n authorized party and if the devices are used in accordance with the user manual The neMESYS syringe pump system complies with the applicable safety rules and standards cetoni GmbH reserves all prope...

Page 16: ...34 k Digital input 1 DI1 3 36 VDC Ri 12 k Digital input 2 DI2 3 36 VDC Ri 12 k Digital input 3 DI7 3 36 VDC Ri 12 k Outputs Digital output 1 DO1 open collector max 36 VDC IL 50 mA Digital output 2 DO...

Page 17: ...2 pole type Molex Mini Fit Jr plug connector two row socket 2 pole type Molex Mini Fit Jr 39 01 2020 crimp contacts crimp socket Molex Mini Fit Jr TM 444 76 1111 AWG 18 24 CAN on device 3 pole plug J...

Page 18: ...18 neMESYS Manual Technical Data 4 2 Dimensional Drawing of Pump...

Page 19: ...e 3 bar Rated width 0 6 mm Fluidic connections 28 UNF 4 4 Dimensional Drawing of Valve CAUTION There is a danger of damaging the housing or sealing material Before using the valve for the first time p...

Page 20: ...le of a 1ml syringe with a 60 mm stroke Speeds and flow rates lower than those referred to as pulsation free will cause dosing precision to decrease slowly Gear w o 14 1 29 1 Min speed m s 0 065 0 065...

Page 21: ...rt the modules in assembled condition 5 2 Maintenance and Care When used properly the device is maintenance free Should you encounter problems that you cannot fix yourself or which require opening the...

Page 22: ...ecise flow rates Before mounting a syringe on the neMESYS module it needs to be configured and selected in the software The relevant procedure is described in the software manual You will need the vol...

Page 23: ...utilize the entire syringe volume move the piston holder to its maximum forward position through the software Place an empty syringe onto the remaining base of the syringe holder in such way that the...

Page 24: ...an that of the module Now reinsert the bracket of the syringe holder place it on top of the pins and fix the syringe in position using the large knurled screw Put the clamping piece back on and insert...

Page 25: ...asis and replace them if necessary 6 2 Fluidic Valve The neMESYS module can be fitted with an optional valve This valve allows you to switch the syringe connector between your application outlet and a...

Page 26: ...nnected to the outlet 2 while the intake red is closed A FFKM membrane shaded green area connected to the rocker seals off the fluidic flow The membrane also limits the valve s operating pressure to 3...

Page 27: ...connection of hoses and cleaning while also enabling you to operate the device without a valve when not needed To remove the valve push the rocker at the plug and pull it off When replacing it later...

Page 28: ...28 neMESYS Manual Hardware Operation...

Page 29: ...ce to a power supply a PC or an external controller are located on the bottom of the device figure 1 The following interfaces are available Figure 1 Electrical Interfaces Connector Interface J1 J2 Pow...

Page 30: ...e used as long as it complies with the following requirements Power supply requirements Output voltage 24 VDC Output current Depends on power load and number of modules Typical current draw of one mod...

Page 31: ...neMESYS Manual Electrical Interfaces 31...

Page 32: ...2 Technical Data Standard type CAN high speed ISO 11898 compatible Maximum bit rate 1 Mbit s Protocol CANopen DS 301 DS 402 Node ID Software 7 3 3 Connecting neMESYS to CAN bus line CiA DS 102 neMAXY...

Page 33: ...ion 7 6 on CAN bus termination 7 4 RS 232 Connection J5 Figure 2 RS232 connection J2 7 4 1 Pin Assignment Pin no Signal Description 1 neMESYS TxD neMESYS RS232 send 2 neMESYS RxD neMESYS RS232 receive...

Page 34: ...a PC neMESYS RS 232 JST PC RS 232 DSUB Pin 1 neMESYS TxD Pin 2 PC RxD Pin 2 neMESYS RxD Pin 3 PC TxD Pin 3 GND Pin 5 GND IMPORTANT Please observe the maximum Baud rate of the RS232 interface on your P...

Page 35: ...IN 2 Analog input 2 0 5V 3 DigIN 1 Digital input 1 multi purpose 4 DigIN 2 Digital input 2 multi purpose 5 DigIN 7 Digital input 7 multi purpose 6 DigOUT 1 Digital output 1 multi purpose valve voltage...

Page 36: ...A_Gnd Pin 1 Pin 2 Pin 12 Input voltage range 0 5 VDC Max input voltage 0 10 VDC Input resistance typically 34 k against A_GND 12 A D converter 11 bit Resolution 2 49 mV Bandwidth 250 Hz Figure 4 Anal...

Page 37: ...37 Input voltage 0 36VDC Max input voltage 36 36 VDC Level 0 typically 0 8 VDC Level 1 typically 2 0 VDC Input resistance typically 8 k Input current at level 1 typically 270 A 5 VDC Switching delay...

Page 38: ...can be freely configured and utilized by the user DigIN7 GND Pin 5 Pin 1 Input voltage 0 5VDC Max input voltage 7 5 12 5 VDC Level 0 typically 0 8 VDC Level 1 typically 2 0 VDC Input resistance typic...

Page 39: ...ve is not used the outputs may be free configured and utilized by the user DigOUT1 DigOUT2 AGND Pin 6 Pin 7 Pin 12 Circuit Open Collector internal pull up resistor 2k2 and diode to 5 VDC Switching del...

Page 40: ...ual Electrical Interfaces Figure 8 Digital output 1 and 2 wiring example drain DigOUT Source Output voltage Uout 5V 0 75V Iload x 2200 Maximum load current Iload 2 mA Figure 9 Digital output 1 wiring...

Page 41: ...may be freely configured by the user 7 5 6 1 Specification DigOUT5 GND Pin 8 Pin 9 Circuit Push pull stage Switching delay 10 ns Figure 10 Digital output 5 7 5 6 2 Wiring Examples DigOUT Drain Maximum...

Page 42: ...ESYS Manual Electrical Interfaces Figure 11 Digital output 5 drain DigOUT source Output voltage Uout 3 3V 0 75V Iload x 100 Maximal load current Iload 24 mA Figure 12 Digital output 5 wiring examples...

Page 43: ...ws the relevant valve conditions for all possible signal combinations of digital outputs 1 and 2 Dig Out 1 Valve voltage Dig Out 2 Valve switching Coil LED Valve state 0 0 off off 0 1 voltage lowered...

Page 44: ...tputs are set to 0 IMPORTANT Activating the coil in the valve for an extended period of time causes the coil to heat up which in case of low flow rates may warm up the medium flowing through the valve...

Page 45: ...ound Power GND 1 Supply voltage 24 VDC 2 C Shield C Technical Data Cable size 2 x 1 5 mm2 Side A Cable end sleeves 1 5 mm2 Side B Molex Mini Fit Jr 39 01 2020 Molex Mini Fit Jr crimp contact socket 44...

Page 46: ...i Fit Jr 39 01 2020 Molex Mini Fit Jr crimp contact socket 444 76 xxxx 8 3 CAN Cable terminated DSub socket Pins A Signal Pins B Housing CAN shield C 3 CAN GND 3 2 CAN low 2 7 CAN high 1 Technical Dat...

Page 47: ...w 2 7 CAN high 1 Technical Data Cable size 3 x 0 125 mm2 twisted pair shielded Side A D Sub plug DIN 41652 9 pole type with attachment screws Side B 3 pole socket JST XAP 03V 1 8 5 CAN Connection Cabl...

Page 48: ...ta Cable size 3 x 0 125 mm2 twisted pair shielded Side A 3 pole socket JST XAP 03V 1 Side B 3 pole socket JST XAP 03V 1 8 6 CAN Terminator Pins A Signal Pins B 1 CAN high 1 2 CAN low 2 3 CAN GND 3 Tec...

Page 49: ...A Signal Pins B Housing Shield 4 5 Ground 3 2 neMESYS TxD 2 3 neMESYS RxD 1 Technical Data Cable size 3 x 0 125 mm2 twisted pair shielded Side A D Sub plug DIN 41652 9 pole type with attachment screw...

Page 50: ...Cable Set Pins A Signal Housing CAN shield 3 CAN GND 2 CAN low 7 CAN high Technical Data Cable Size 3 x 0 125 mm2 twisted pair shielded Side A D Sub plug DIN 41652 9 pole type with attachment screws...

Page 51: ...ble connections are required for installing neMESYS pumps 1 Connection of the first module to the power supply and the controller PLC PC 2 Connecting the power supply and data line from one module to...

Page 52: ...ct the pumps directly to a PC using CAN please connect the CAN cable terminated DSub socket to CAN interface J3 of the first neMESYS OEM module Then connect the DSub socket of the cable directly to th...

Page 53: ...tional Modules Use the CAN connection cable to connect the data bus to additional neMESYS OEM modules Connect CAN connector J4 of the first module to CAN connector J3 of the next module The individual...

Page 54: ...54 neMESYS Manual Cable Connection cable s DSub socket If a neMESYS OEM module is the last module in your CAN network insert the CAN terminator into CAN connector J4 of this module...

Page 55: ...your old devices back to cetoni GmbH We will take care of proper disposal pursuant to the relevant laws and regulations Before you send a device back to cetoni please decontaminate it if required and...