CFMOTO
05-58
A Perpendicular to
Crankshaft Axis
B P a r a l l e l t o
Crankshaft Axis
1 Piston Ring Compressor Tool
(P/N:0800-040003-922-001)
055801
055802
Cylinder out of Round
Measure cylinder diameter in piston axis
direction from top of cylinder. Take another
measurement from the angle of 90° and
compare with the first one. (See picture
055801)
Note: Take the same measuring points
described in Cylinder Taper.
Cylinder out of round (Diameter run out)
New
0.015 mm(0.0006 in)
Service
limit
0.020 mm(0.0008 in)
Cylinder Installation
Reverse removal procedure for installation.
Pay attention to the following details. (See
picture 055901)
Warning: Always replace cylinder base
gasket before installing cylinder.
First mount cylinder 2.Then remove
crankshaft locking bolt(P/N 529 035 617).
Turn crankshaft to piston 1TDC, then mount
cylinder 1. Cylinder cannot be pushed fully
over the piston unless the piston is located
at TDC. Apply engine oil in the bottom area
of the cylinder bore and also on the brand
of the piston ring compressor tool (0800-
040003-922-001).
Note: Pull timing chain through the
chain pit then put the cylinder in place.
Warning: Chain guide must be fixed
between cylinder and cylinder head.
Note: After both cylinders are installed,
turn crankshaft until piston of cylinder 2 is
at TDC ignition and lock crankshaft. Refer
to CAMSHAFT.
1
A
B
Summary of Contents for CF1000ATR 2018
Page 1: ...CFMOTO SERVICE MANUAL CF1000AU CF1000ATR CFORCE 1000 ...
Page 81: ...CFMOTO 05 6 5 1 4 EIN Location EIN Location Engine left side Engine right side 050601 050602 ...
Page 351: ...06 Vehicle chassis 06 41 6 7 3 Front and rear CV shaft disassemble view 064101 064102 ...
Page 363: ...Appendix A ...
Page 364: ...Appendix B ...
Page 365: ...Appendix C ...
