CF MOTO CFORCE 1000, Installation Instructions Manual

Page 1: ...INSTALLATION INSTRUCTIONS CF MOTO CFORCE 850 1000...

Page 2: ...TE ASSEMBLY INSTRUCTIONS BEFORE STARTING OF ASSEMBLY Install all parts indicated in assembly instructions Failure to fully assemble product before use could result in personal injury Assembly of produ...

Page 3: ...e surface plates abrasives harsh fabrics etc Do not use solvents or alkaline detergents or cleaners with ammonia ammonium hydroxide Do not remove the impurities from the surface of the razor blades or...

Page 4: ...CF MOTO CFORCE 850 1000 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 4 CAB PREVIEW...

Page 5: ...72 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 5 ELECTRO INSTALLATION 1 SCHEMATIC OVERAL DIAGRAM _ POWER SUPLY HARNESS _ RELAY HARNES...

Page 6: ...CF MOTO CFORCE 850 1000 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 6 Unmount front central cover...

Page 7: ...0 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 7 Insert the wiper washer harness into the front space and run the washer branch to the fro...

Page 8: ...Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 8 Mount the washer tank holder onto the original fixing point by included screw washers and nut See picture below for your b...

Page 9: ...t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 9 Install the switch holder green mark onto the original screws of the control system on left handlebar Run the switch branch throught the...

Page 10: ...CE 850 1000 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 10 Insert the front window defrost harness into the...

Page 11: ...061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 11 Insert the relay harness into the front space Connect the relay harness with the wiper was...

Page 12: ...00 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 12 Place the power supply harness onto the left front space...

Page 13: ...Czech Republic E mail dfk dfk cz 13 Disconnect original harness in connector junction as seen in picture and insert power supply harness between disconnected connector Connect the relay harness with t...

Page 14: ...dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 14 FRAME HOLDERS INSTALLATION Place the rear frame holder onto the rear rack Fix the holder to original...

Page 15: ...061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 15 Place the front left frame holder onto the front rack Fix the holder to original fixing po...

Page 16: ...061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 16 Place the front right frame holder onto the front rack Fix the holder to original fixing p...

Page 17: ...r o Tel 420 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 17 PANELS INSTALLATION Place the front panel onto the front frame holders...

Page 18: ...ab s r o Tel 420 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 18 Fix the front panel with the frame holders by included screws was...

Page 19: ...850 1000 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 19 Place the rear panel onto the rear frame holders o...

Page 20: ...1000 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 20 Fix the rear panel with the frame by included screws w...

Page 21: ...r o Tel 420 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 21 Connect front panel and rear panel with the roof Use only centered bo...

Page 22: ...572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 22 Adjust the roof panel to correct position and fix the front panel with the roof pa...

Page 23: ...572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 23 Adjust the roof panel to correct position and fix the rear panel with the roof pan...

Page 24: ...1 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 24 Place the left front reinforcement onto the vehicle and insert upper part of the reinforcement under the roof carefully Fix the reinforcement...

Page 25: ...3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 25 Mount front panel roof panel and left right front reinforcement together using front holder l...

Page 26: ...vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 26 Adjust the front reinforcement to the correct position Fix the panels with the ledge to the reinforcement by incl...

Page 27: ...420 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 27 Mount rear panel and roof panel together using rear holder ledge from inside...

Page 28: ...k Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 28 LEFT AND RIGHT DOOR INSTALLATION If you dont have door assemblies skip to page 44 Place the front door ledge onto the front rei...

Page 29: ...Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 29 Adjust the front door ledge to correct position and fix the ledge with the vehicle by original fixing point an...

Page 30: ...ersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 30 Insert the rear door ledge under the roof and place the ledge onto the vehicle Fix the ledge with the vehicle by original fi...

Page 31: ...u 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 31 Place the door bottom ledge onto the vehicle and under the rear door ledge SEE NEXT PAGE Fix the bottom door ledge w...

Page 32: ...b s r o Tel 420 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 32 Fix the bottom ledge with the rear ledge by included screw Repeat...

Page 33: ...1 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 33 Uninstall 5 side roof fixing assemblies and save for next usage Loose the remaining roof sid...

Page 34: ...s r o Tel 420 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 34 Clean the inner plane of the front plastic panel red mark and stick...

Page 35: ...ce the left front PVC part onto the front panel velcro from inner side Run the front PVC part to the front reinforcement to outer side Turn the PVC part around the reinforcement detail cut view and pr...

Page 36: ...FK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 36 Detailed inner side photo of installed front PVC part on the...

Page 37: ...s r o Tel 420 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 37 Clean the inner plane of the rear plastic panel red mark and stick...

Page 38: ...38 Place the left rear PVC part onto the panel panel velcro from inner side Run the rear PVC part to the rear ledge to outer side Turn the PVC part around the rear ledge detail cut view and press the...

Page 39: ...FK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 39 Detailed inner side photo of installed front PVC part on the...

Page 40: ...s r o Tel 420 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 40 Clean the inner plane of the roof plastic panel red mark and stick...

Page 41: ...adi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 41 Place the left door PVC onto the roof from inner side Run the door to the outer side In the PVC door parts are magnets red marks Th...

Page 42: ...OTO CFORCE 850 1000 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 42 Outer view onto the right PVC door insta...

Page 43: ...Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 43 Fix the front PVC rear PVC and door PVC with the cabine using cabine fixing assemblies from page 33 Adjust the PVC parts to the...

Page 44: ...20 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 44 ELECRTO INSTALLATION 2 Install the wiper motor switch holder wiper arm and wipe...

Page 45: ...520 071 Czech Republic E mail dfk dfk cz 45 You can see correct position of the washers and nuts on photo below You can see correct position of the washer jet and washer hose on photo below Connect t...

Page 46: ...91 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 46 Connect the window defrost harness with the defrost switch and insert the switch into the holder Connect the washer hos...

Page 47: ...ww dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 47 Place the side mirror with the holder to the front panel Fix the holder with the panel by include...

Page 48: ...O CFORCE 850 1000 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 48 Tighten all screws and nuts which you inst...

Page 49: ...kou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 49 INSTRUCTIONS FOR USER Wiper washer system is controlled by switch on left handlebar on picture below Switch first...

Page 50: ...520 071 Czech Republic E mail dfk dfk cz 50 Front window defrost system is controlled by switch near wiper motor WHEN YOUR FRONT WINDOW IS DEFROSTED COMPLETELY TURN OFF THE DEFROST SYSTEM MANUALY PRES...

Page 51: ...0 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 51 Before every ride check out side mirrors adjustment Side mirrors has to be adjus...

Page 52: ...CF MOTO CFORCE 850 1000 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Ol vkou 391 Uhersk Hradi t 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 52...

Page 53: ...Declaration of conformity DFK Cab s r o Za Ol vkou 391 686 01 Uhersk Hradi t esk republika Czech Republic...