Challenge iJOG, Instructions And Parts Manual

Page 1: ...Challenge product is not authorized by The Challenge Machinery Company The availability of these manuals is solely for the purpose of providing reference information for the products This manual may...

Page 2: ...ber 2007 iJOG PAPER JOGGERS Sold and Serviced by The Challenge Machinery Company 6125 Norton Center Drive Norton Shores MI 49441 www challengemachinery com Serial Numbers 070031A Up INSTRUCTION AND PA...

Page 3: ...nd return it DIRECTLY TO CHALLENGE If you bought a used machine it is important to have the following information on record at Challenge Copy this page fill in the information and send it care of The...

Page 4: ...Air Sht 1 14 8 3 66000 2 Main Assembly iJOG with Air Sht 2 16 8 4 66000 2 Main Assembly iJOG with Air Sht 3 18 8 5 66000 2 Main Assembly iJOG with Air Sht 4 20 8 6 66000 2 Main Assembly iJOG with Air...

Page 5: ...jury DO NOT ALTER SAFETY GUARDS OR DEVICES They are for your protection Severe personal injury may result Disconnect power before performing maintenance See Section 2 2 Power Lockout Procedure Observe...

Page 6: ...If a label is lost from the machine it should be replaced HAZARDOUS AREA Disconnect power before cleaning servicing or making adjustments not requiring power Do not alter safety guards or devices they...

Page 7: ...das en esta guillotina No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora TENGA SUMO CUIDADO al tocar y cambiar la cuchilla Heridas severas y hasta desmembramiento puede...

Page 8: ...3 0 Packing List 7 3 0 Packing List Part No Description Qty iJOG Paper Jogger 1 OptionalItems Part No Description Qty A 6822 1 Heavy Duty Stand 1...

Page 9: ...cm Overall Height w Optional Stand 48 122 cm Net Weight 75 lb 34 kg Non Air Assist Version Paper Sizes 12 x 18 x 4 A3 x 101 cm Low and high jog settings Footswitch operated Will jog collated sets 120V...

Page 10: ...is shipped in a corrugated carton Open the lid and remove the fillers Carefully lift machine out of the carton and set on a work surface or optional stand see section 5 5 Mounting to Adjustable Stand...

Page 11: ...e lower left hand corner of the machine Power is off when the switch is in its center position Press the switch to the down position to set the jogger to its lower speed Press the switch to the up pos...

Page 12: ...6 3 2 Air Flow Adjustment The amount of airflow can be set from zero to maximum The air flow adjustment knob is located next to the Blower switch Turning the knob counter clockwise decreases the air...

Page 13: ...ircuit board 5 Each brush assembly is held in place with by a bracket that is held down with 2 screws Remove the brackets by removing the screws 6 DO NOT CUT OR UN CRIMP THE WIRES FROM THE BRUSH ASSEM...

Page 14: ...8 0 Parts List 13 8 0 Parts List 8 1 Footprint...

Page 15: ...8 0 Parts List 14 8 2 66000 2 Main Assembly iJOG with Air Sht 1...

Page 16: ...GHT 1 3 66011 1 JOGGING TRAY 1 4 66024 REINFORCEMENT PLATE 1 5 66025 REINFORCEMENT PLATE 1 6 E 1600 201 3500 RPM DC MOTOR 1 7 E 1736 2 QUENCHARC 1 8 E 2191 2 3 4 CONDUIT FITTING 2 9 H 6910 420SS SCREW...

Page 17: ...8 0 Parts List 16 8 3 66000 2 Main Assembly iJOG with Air Sht 2...

Page 18: ...4P 1 12 EE 3191 POWER CORD 120V 1 13 EE 3192 FOOT SWITCH ASSEMBLY 1 14 H 6417 5 NUT 5 16 18 HEX 3 15 H 6423 4 NUT 1 4 20 HEX KEP 6 16 H 6899 1004 SCREW 10 X 1 2 PHIL PAN SELF TAP F 4 17 H 6910 408 SCR...

Page 19: ...8 0 Parts List 18 8 4 66000 2 Main Assembly iJOG with Air Sht 3...

Page 20: ...Main Assembly iJOG with Air 66000 2 Sht 3 ITEM PART NO DESCRIPTION QTY 1 66011 1 JOGGING TRAY 1 2 H 6910 503SS SCREW 5 16 18 X 3 8 BUT HEAD CAP STAINLESS 2 3 H 6910 504SS SCREW 5 16 18 X 1 2 BUT HEAD...

Page 21: ...8 0 Parts List 20 8 5 66000 2 Main Assembly iJOG with Air Sht 4...

Page 22: ...KER SWITCH REF 7 E 1152 56 STANDOFF REF 8 E 3181 ISOLATION SHIELD POTENTIOMETER REF 9 EE 3179 CIRCUIT BOARD REF 10 H 6423 10 NUT 10 24 HEX KEP REF 11 H 6423 6 NUT 6 32 HEX KEP REF 12 H 6910 102403 SCR...

Page 23: ...8 0 Parts List 22 8 6 66000 2 Main Assembly iJOG with Air Sht 5...

Page 24: ...6000 2 Sht 5 ITEM PART NO DESCRIPTION QTY 1 66001 1 BASE WELDMENT 1 2 66006 SIDE COVER 2 3 H 6910 403 SCREW 1 4 20 X 3 8 BUTTON HEAD CAP 18 4 S 1781 15 LABEL MOVING PARTS HAZARD 2 5 S 1781 165 LABEL F...

Page 25: ...8 0 Parts List 24 8 7 66000 2 Main Assembly iJOG with Air Sht 6 230V Option Parts...

Page 26: ...FUSE 1 5 A SB 1 3 E 2742 12 TRANSFORMER 1 4 EE 2778 3 POWER CORD 120V 1 5 EE 3179 1 CIRCUIT BOARD 230V OPTION 1 6 EE 3190 1 PLUG ASSEMBLY POTENTIOMETER 230V 1 7 H 6423 10 NUT 10 24 HEX KEP 4 8 H 6918...

Page 27: ...8 0 Parts List 26 8 8 66000 3 Main Assembly iJOG without Air Sht 1...

Page 28: ...WEIGHT 1 3 66015 1 NON AIR JOGGING TRAY 1 4 66024 REINFORCEMENT PLATE 1 5 66025 REINFORCEMENT PLATE 1 6 E 1237 1 WIRE NUT RED 2 7 E 1600 201 3500 RPM DC MOTOR 1 8 E 1736 2 QUENCHARC 1 9 H 6910 420SS...

Page 29: ...8 0 Parts List 28 8 9 66000 3 Main Assembly iJOG without Air Sht 2...

Page 30: ...1 40016 8 MOUNT VIBRATION 3 2 66001 1 BASE WELDMENT 1 3 66015 1 NON AIR JOGGING TRAY 1 4 E 2196 22 HOLE PLUG 2 5 H 6417 5 NUT 5 16 18 HEX 3 6 H 6910 503SS SCREW 5 16 18 X 3 8 BUT HEAD CAP STAINLESS 2...

Page 31: ...8 0 Parts List 30 8 10 66000 3 Main Assembly iJOG without Air Sht 3...

Page 32: ...3191 POWER CORD 120V 1 8 EE 3192 FOOT SWITCH ASSEMBLY 1 9 H 6423 4 NUT 1 4 20 HEX KEP 6 10 H 6910 408 SCREW 1 4 20 X 1 BUTTON HEAD CAP 1 11 H 6918 102404 SCREW 10 24 X 1 2 SOCKET HEAD CAP 1 12 H 6918...

Page 33: ...8 0 Parts List 32 8 11 66000 3 Main Assembly iJOG without Air Sht 4...

Page 34: ...PTION QTY 1 66001 1 BASE WELDMENT 1 2 66006 SIDE COVER 2 3 66013 BACK COVER 1 4 H 6910 102403 SCREW 10 24 X 3 8 BUTTON HEAD CAP 4 5 H 6910 403 SCREW 1 4 20 X 3 8 BUTTON HEAD CAP 18 6 S 1781 15 LABEL M...

Page 35: ...8 0 Parts List 34 8 12 66000 3 Main Assembly iJOG without Air Sht 5 Aus...

Page 36: ...ESCRIPTION QTY 1 E 889 1 FUSE 1 5 A SB 1 2 E 2742 12 TRANSFORMER 1 3 EE 2778 3 POWER CORD 120V 1 4 H 6423 10 NUT 10 24 HEX KEP 4 5 H 6918 102404 SCREW 10 24 X 1 2 SOCKET HEAD CAP 4 6 H 7321 10 WASHER...

Page 37: ...9 0 Wiring and Schematics 36 9 0 Wiring and Schematics 9 1 E 3185 Rev A Basic Machine Schematic 120V...

Page 38: ...9 0 Wiring and Schematics 37 9 2 E 3180 Rev A Interconnection Diagram with Air 120V...

Page 39: ...9 0 Wiring and Schematics 38 9 3 E 3180 1 Rev A Interconnection Diagram without Air 120V...

Page 40: ...9 0 Wiring and Schematics 39 9 4 E 3189 Rev B Basic Machine Schematic 230V...

Page 41: ...9 0 Wiring and Schematics 40 9 5 E 3189 Rev A Interconnection Diagram with Air 230V...

Page 42: ...9 0 Wiring and Schematics 41 9 6 E 3189 1 Rev A Interconnection Diagram without Air 230V...

Page 43: ...F 2 A October 2007...