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Rev. 03/28/2020

 

 

I

NSTALLATION

,

 

O

PERATION 

&

 

M

AINTENANCE 

M

ANUAL

 

Versymmetric®

 Two Post 

Surface Mounted Lift 

 

M

ODEL 

VLE10 

 

10,000

 LBS

.

 

C

APACITY

 

2500

 LBS

.

 PER 

A

RM

 

2311 South Park Rd Louisville, Kentucky 40219 

Email:

sales@challengerlifts.com

 Web 

site:

www.challengerlifts.com

 

Office 800-648-5438 / 502-625-0700   Fax 502-587-1933 

IMPORTANT:

 

READ THIS MANUAL COMPLETELY BEFORE

 

INSTALLING or OPERATING LIFT

Summary of Contents for Versymmetric VLE10

Page 1: ...nted Lift MODEL VLE10 10 000 LBS CAPACITY 2500 LBS PER ARM 2311 South Park Rd Louisville Kentucky 40219 Email sales challengerlifts com Web site www challengerlifts com Office 800 648 5438 502 625 0700 Fax 502 587 1933 IMPORTANT READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT ...

Page 2: ... 74 3 4 1899 mm B Overall Height 143 7 8 3655 mm 167 7 8 4264 mm C Overall Width 131 5 8 3344 mm D Drive Thru Clearance 98 3 8 2499 mm E Floor to Overhead Switch 137 3482 mm 161 4092mm F Short Arm Reach 22 5 16 39 3 8 566 mm 1000 mm G Long Arm Reach 38 3 8 55 3 8 974 mm 1406 mm H Screw Pad Height 4 1 4 6 3 4 108mm 172 mm K Inside of Columns 110 1 4 2800 mm Lifting Capacity Hydraulic Pressure at Ca...

Page 3: ...nsulted to address seismic loads and other local or state requirements Failure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performance property damage or personal injury LOCATION This lift has been evaluated for indoor use only with an operating ambient temp range of 5 40 C 41 104 F ELECTRICAL REQUIREMENTS For lift installation and operation it is n...

Page 4: ...uid is not provided with the lift shipment 10 wt anti foam anti rust hydraulic biodegradable oil Dexron III ATF INSTALLATION SAFETY REQUIREMENTS FOR INSTALLATION AND SERVICE Refer to ANSI ALI ALIS current edition IMPORTANT Always wear safety glasses while installing lift TOOLS MINIMUM REQUIRED a Tape measure 16ft b Chalk line c 4ft level d 10 adjustable wrench e Metric open end wrenches 10mm 13mm ...

Page 5: ...e Fig 3 Column Shimming 10 Tighten power column anchors and recheck column for plumb Re shim if necessary Torque to 150 foot pounds to set anchors OVERHEAD LIMIT SWITCH 11 Raise and install Overhead Assembly using M12 x 30 Hex Bolts 12 Install Overhead Limit Switch and Shutoff Bar under the Overhead Beam as shown in Fig 4 13 Check idler column shimming Use additional shims see Fig 3 to remove any ...

Page 6: ...ach the idler hose to the cylinder elbow fitting Route the idler hose long up the backside of the column and thru the plastic guide at the top of the extension Continue across the overhead through each of the guides as shown in Fig 8 and down the backside of the power column 24 Route the power hose from the cylinder elbow fitting to the union tee provided Connect idler hose and power unit hose to ...

Page 7: ...ents and apply anti seize to the three retaining rings and where the double screw makes contact with the base of the footpad 34 Ensure arm stop hardware is present and adequately tightened so that spring lock washer is fully compressed for each arm 35 Check arm stop engagement by fully extending each arm Properly installed arm stop hardware will prevent arm from becoming over extended and possibly...

Page 8: ...SYNCHRONIZING CABLES 50 Raise lift and ensure carriages lower into same lock position 51 Adjust synchronizing cables so the tension is equal in both cables and carriages are firmly sitting on locks 52 Cycle lift to ensure that latches operate simultaneously LOCK RELEASE CABLE 53 Raise lift to a lock position but don t set into the lock Pull and release Power Column lock release handle while watchi...

Page 9: ...T1 1 2 3 4 5 6 L3 L2 L1 T3 T2 T1 FACTORY WIRED FOR 208 240V 6 4 2 5 3 1 RECONNECTIONS FOR 440 480V T3 T2 T1 T9 T6 T7 T4 T8 T5 FOR THREE PHASE M FOR SINGLE PHASE Wiring Diagram 1 L1 3 L2 5 L3 2 T1 4 T2 6 T3 A1 A2 M Normally Open FIELD CONNECTIONS ORIGINALLY CONNECTED TO A2 FIELD CONNECTIONS Fig 13 Electrical Wiring Diagram ...

Page 10: ...that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in accordance with the lift manufacturer s instructions or ANSI ALIOIM 2008 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and the employer shall ensure...

Page 11: ...e vehicle by attempting to rock the vehicle Check adapters for secure contact with vehicle lift points If the vehicle seems unstable lower the lift and readjust the arms If the vehicle is stable raise the vehicle to a height a few inches above the desired working height 5 Lower the vehicle until the safety latches on both columns engage The vehicle should remain level when both latches are engaged...

Page 12: ...uid leaks Check adapters for damage or excessive wear Replace as required with genuine Challenger Lifts parts Check lock release activation When properly adjusted the idler column lock should rest firmly against the back of the column when engaged and pull clear of the column back when disengaged Weekly Check synchronizer cables and sheaves for wear Replace as required with genuine Challenger Lift...

Page 13: ...Model VLE10 Installation Operation and Maintenance Page 13 Rev 03 28 2020 VLE10 IOM A doc Parts Breakdown ...

Page 14: ...Model VLE10 Installation Operation and Maintenance Page 14 Rev 03 28 2020 VLE10 IOM A doc ...

Page 15: ...B2065 3 4 M6 x 14mm Screw 12 JSJ5 07 00CHA 2 Cylinder O Ring 57 B2065 4 4 M6 Serrated Flange Hex Nut 13 AB 9367 DLH 1 Power Unit 58 B2065 5 1 M10 x 55 Clevis Pin AD 9367 Power Unit 3Phase 59 GJY12 3 7 Hairpin Cotter Pin 14 JSJ5 03 02CH 1 Shutoff Bar 60 X10 095 8 Nut M16 15 JSJ5 03 03 1 Shutoff Bar Cushion 61 JSJ3 03 02 6 Synch Sheave 16 JSJ4 02 02 02 2 Hose Guide Bracket 62 JSJ4 03 03 2 Axle 17 JS...

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