Challenger EPS0412, Instruction Manual

Page 1: ...Imported exclusively by Pacific Hoists Pty Ltd Pacific Hoists Ltd In support of cancer charities in Australia New Zealand INSTRUCTION MANUAL ELECTRIC LIFTER TROLLEY ...

Page 2: ...www jbstools com 2 WWW CHALLENGERHOISTS COM AU ...

Page 3: ... understand the safe operating principles of the device IMPORTANT PLEASE READ THIS OPERATION MANUAL BEFORE USING THIS PRODUCT THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY OPERATION INSTALLATION MAINTENANCE ALWAYS OPERATE INSPECT AND MAINTAIN THIS PRODUCT IN ACCORDANCE WITH INSTRUCTIONS IN THIS MANUAL Model EPS0412 EPS0415 EPS0417 Stock code CES120 CES150 CES170 Rated capacity kg 400...

Page 4: ...www jbstools com 4 WWW CHALLENGERHOISTS COM AU SPECIFICATIONS ...

Page 5: ...he load across both forks evenly do not use a single fork only Do not load the electric lifter trolley with imbalanced or unstable loads Ensure correct maintenance of the electric lifter trolley according to the service instructions Do not modify or repair the electric lifter trolley without first consulting the distributor Check the battery before use and recharge in case of low power in a dry we...

Page 6: ...of the brake Check all the bolts and nuts are tightened firmly Check the voltage of the battery indicator Check the hydraulic oil and lubrication periodically Check the oil mass every month Ensure equipment is serviced and maintained CAUTION DO NOT use the electric lifter trolley if any malfunction or fault is found WARNING Do not place hands or feet under the platform Do not move the electric lif...

Page 7: ...e load is within the rated capacity Do not side or end load The load must be distributed on at least 80 of the platform area CHARGING THE BATTERY Charge the battery when the voltage of the storage battery is low The electric lifter trolley uses a maintenance free storage battery which does not involve adding water Charge the battery in a dry well ventilated area away from sparks and ignition sourc...

Page 8: ...ton to disconnect the power supply of the pump station motor Turn the emergency button clockwise to connect the motor When the voltmeter is below 10V the storage battery must be charged The up down buttons are used to raise or lower the forks EMERGENCY BUTTON UP DOWN BUTTONS VOLTMETER ...

Page 9: ...ard to move due to long term exposure to air when the platform stays in the higher position for an extended period of time The release valve of the hydraulic pump station is worn or damaged and thus cannot be opened Replace the large piston rod or the oil tank body Lower the forks to the lowest position when not using the crane and make sure to lubricate the piston rods Replace the release valve o...

Page 10: ...bstools com 10 10 SPARE PARTS No Description Qty 1 Bracket 1 2 Roller 4 3 Composite sleeve 4 4 Ultra big washer 4 5 Full thread hexagon headed bolt M6X16 4 6 Tyne 2 7 Long axis 1 8 Spring washer for shaft 2 ...

Page 11: ...9 Chain 1 10 Chain joint 2 11 Chain tie rod 2 12 Hexagon nut 6 13 Non metal hexagon lock nut 2 14 Full thread hexagon headed bolt 4 15 Spring washer 4 16 Hexagon nut 4 17 Full thread hexagon headed bolt 4 18 Flat washer 8 19 Spring washer 4 20 Split washer 4 21 Front wheel axel 2 22 Gasket 4 23 Bearing 4 24 Front rollers 2 25 Chasis 1 26 Steering wheel with brake 2 27 Cap nut 2 28 Internal tooth l...

Page 12: ...www jbstools com 12 WWW CHALLENGERHOISTS COM AU SPARE PARTS ...

Page 13: ...cket head cap screw 2 10 Oil pump installation board 1 11 Pump station 1 12 Hexagon nut 4 13 Spring washer 6 14 Hexagonal socket head cap 2 15 Cross recess head screw 4 16 Hexagon nut 3 17 Flat washer 6 18 Conductor board 1 19 Full thread hexagon headed bolt 4 20 Emergency stop button 1 21 Voltmeter 1 22 Up switch 1 23 Down switch 1 24 Control wiring harness 1 25 Fuse holder 1 26 Fuse 1 27 Screw 2...

Page 14: ...www jbstools com 14 WWW CHALLENGERHOISTS COM AU SPARE PARTS ...

Page 15: ... Motor 1 3 O ring 1 4 Solenoid pilot actuated valve 1 5 Clamp 1 6 Stop valve 1 7 Central valve body 1 8 Screw 1 9 Safety valve 1 10 Flow control valve 1 11 Fuel return tube 1 12 Gear pump 1 13 Fuel suction tube 1 14 Carbon brush 1 15 Filter 1 16 Fuel tank 1 ...

Page 16: ...www jbstools com 16 WWW CHALLENGERHOISTS COM AU SPARE PARTS ...

Page 17: ... washer for shaft 1 5 Dustproof ring 1 6 Y sealing ring for shaft 1 7 End cover 1 8 O ring 1 9 Oil tank body 1 10 Composite gasket 1 11 Oil release screw plug 1 12 Composite gasket 2 13 Long joint 1 14 Safety valve 1 15 Joint body 1 16 Single 90 high pressure oil pipe 1 17 Right angle adjustable joint 1 ...

Page 18: ...www jbstools com 18 WWW CHALLENGERHOISTS COM AU SPARE PARTS ...

Page 19: ...is product please contact the branch where the product was purchased HEAD OFFICE 24 Foundry Road Seven Hills NSW 2147 National Sales Service P 02 8825 6900 www challengerhoists com au INSPECTION LOG Thank you for choosing the Challenger brand Not only are you choosing a quality and reliable brand but you are also helping to support cancer charities in Australia New Zealand ...

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