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I-MICN-01.doc 

 Issue 

06 

  Mar10 

   

 

 

 

5

 

 
 
 
 

                                           IOM – 

MICRONEX - ZONE 2

 

FLOODLIGHT (ATEX, Ex n)

 

 

supplies should be sought from 
the Technical Department. 
 

3.4   

Lamps

 

The Micronex uses double 
ended HPS and MBI lamps and 
are of a standardised type, with 
no preference between make or 
colour.  All have RX7 caps.  
Care must be taken to fit the 
correct new and replacement 
lamp in order to preserve the 
certification conditions and 
obtain the designed 
photometric performance. 

 

The 

lamp type is shown on the 
rating plate

.  Lamps should be 

replaced shortly after they do 
not light.  

One indication of the 

end of life for HPS lamps is 
'cycling', where the lamp goes 
out then re-ignites after a 
minute or so interval.  If 
discharge luminaires are 
burned continuously, they 
should be switched off 
occasionally to allow old lamps 
to fail to re-ignite, rather than 
possibly become diodes with 
detrimental effects to control 
gear. 
The above information is 
current at the time of 
preparation.  The development 
of lamps and control gear is 
ongoing and detailed advice on 
lamp performance can be 
obtained from the lamp supplier 
or from Chalmit. 

Note: 

 

HPS and MBI 

circuits should not be energised 
without a lamp fitted.  HPS and 
MBI lamps with   

internal 

ignitors must not be used. 
 
3.5

   

Mounting

 

Luminaires should be installed 
where access for maintenance 
is practical and in accordance 
with any lighting design 
information provided for the 
installation.  The stirrup 
mounting arrangements should 
be secured with lock washers 
or self-locking nuts and bolts.  
There are clearance holes for 
M10 bolts.  The luminaire 

should be mounted with the 
lamp axis horizontal. 
 

3.5.1 Weights 

and 

Windages

  

The weights and windages for 
the various floodlight types are 
outlined in TABLE 4. 
 
3.6    

Cabling and Cable 

Glands 
3.6.1   Cables

 

The cable entry temperatures 
are given as the rise over the 
maximum rated ambient.  This 
allows the user to adjust the 
cable specification for the 
actual site maximum 
temperature.  The terminals are 
suitable for standard conductor 
section up to 6mm² max.  All 
models are suitable for looping.  
Standard 300/500V cable is 
suitable.  The cable makeup 
must be suitable to ensure the 
obtaining of a restricted 
breathing enclosure when the 
cable gland assembly is fitted. 
It is strongly advisable to use a 
high quality and well filled cable 
with direct entry into restricted 
breathing luminaires. 
 

3.6.2   Cable Glands

 

Cable glands and sealing plugs 
when installed must maintain 
the restricted breathing 
enclosure.  Entries suitable for 
M20 cable glands are standard. 

 
To maintain the restricted 
breathing properties of the 
enclosure a suitable cable 
gland such as a Hawke 
501/453/RAC
 type should be 
installed or a cable gland 
satisfying the following 
requirements: 

 

The cable gland must 
satisfy the requirements for 
en 60079-0 and must 
maintain an ingress rating 
of at least IP65. 

 

The certified cable gland is 
to be a compression type 
gland where the cable 
sheath is evenly 

compressed when 
tightened or an Ex d 
stuffing type or a punched 
seal type. 

 

To enable a reliable seal at 
the cable entry face a 
neoprene or silicone 
rubber washer and a 
stainless steel washer are 
provided for each entry 
and must be fitted.  

 

3.7   

Cabling  and  Fitting 

Lamps

 

Access for cabling and fitting 
lamps is by removing the front 
cover.  The cover is released by 
undoing the two screws using a 
screwdriver.  Reselect the 
voltage tappings if necessary.  
Install the conductors in the 
appropriate terminals.  Take 
care not to cut back the 
insulation excessively, 1mm 
bare conductor outside the 
terminal is a maximum.  Any 
unused terminal should be fully 
tightened. 
When the cabling is complete, 
make a final tightness and 
connection check. 
Lamps must be of the correct 
type and correctly in place.  The 
cover is replaced and the 
screws tightened down. 
 

3.8   

Inspection and 

Maintenance

 

Visual inspection should be 
carried out at a minimum of 12 
monthly intervals and more 
frequently if conditions are 
severe.  The time between 
lamp changes could be very 
infrequent and this is too long a 
period without inspection. 
 

3.8.1   Routine Examination

 

(a) 

The equipment must be de-

energised before opening. 
Individual organisations will 
have their own procedures. 

 

What follows are guidelines 
based on 

BS EN 60079-17

 and 

on our experience : 
1.   

Ensure the lamp is lit 
when energised and 

Summary of Contents for Micronex 70W HPS

Page 1: ...s should be followed at all times and this data should be used as a guide only C ha l m i t L i gh t i ng T a m b M I C R O N E S I M P L E X C H A L M I T L I G H T I N G L T D V C E 600 3 8 8 H I L L I N G T O N R O A D G L A S G O W U K S I T E 0 9 9 0 _ S O N TS _ 24 0 3 T S E R N o 9 8 W O P 6 6 6 7 _ S U P PL Y LA M P 70 W 3 0 T O 4 0 C I I 3 G B A S 9 8 A T E X 4 0 5 4 I S O LA TE S U P P L...

Page 2: ...ion and compliance with the Essential Health and Safety Requirements I MacLeod Technical Manager SPECIAL CONDITIONS FOR SAFE USE None 1 0 Introduction Micronex Floodlight The type of protection is Ex nR using a restricted breathing enclosure Note The maximum ambient and surface temperature ratings are as indicated in TABLE 0 2 0 Application The luminaire is designed to be safe in normal operation ...

Page 3: ...r factor 0 85 EMC EN 55015 Terminals 6mm as standard through wiring and looping has current limit of 16A Tamb Storage 40 C to 80 C Storage Luminaires should be stored in cool dry conditions preventing ingress of moisture and condensation Lamps Lamps suitable for RX7 lampholders in accordance with EN 60838 Fuse and Refer to tables 2 and 3 for starting and running currents and fuse ratings Also refe...

Page 4: ...ed continuously at more than 6 10 of the rated supply voltage of the control gear or tapping The user must determine the actual underlying site supply and purchase or adjust accordingly Care must be taken if connecting to the nominal 230V UK Public Supply In some cases the luminaires have multi tapped control gear which can be set to a range of voltages The tappings are shown on the control gear a...

Page 5: ...r looping Standard 300 500V cable is suitable The cable makeup must be suitable to ensure the obtaining of a restricted breathing enclosure when the cable gland assembly is fitted It is strongly advisable to use a high quality and well filled cable with direct entry into restricted breathing luminaires 3 6 2 Cable Glands Cable glands and sealing plugs when installed must maintain the restricted br...

Page 6: ...See also Section 3 4 4 0 Overhaul The unit is largely made of materials which are very corrosion resistant This allows the unit to be completely stripped cleaned then re built with new electrical parts as required The internal wiring is 1 0mm flexible silicone rubber insulated An H T sleeve is fitted to the ignitor cable All the spares required are available Please state the model number lamp deta...

Page 7: ...d electronic components All electrical components may give off noxious fumes if incinerated 6 1 Lamps Discharge lamps in modest quantities are not special waste The outer envelope should be broken in a container to avoid possible injury from fragmentation avoid inhaling dust This applies to the UK there may be other regulations on disposal operating in other countries Note Do not incinerate lamps ...

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