Chamberlain GAROG DK Series, Operating Manual

Page 1: ...OPERATING MANUAL INDUSTRIAL DOOR DRIVES 2 YEAR WARRANTY Serial nummer see motor gearbox Installed on Switchgear standart DK DKA SERIES I n t e l l i g e n t S e c u r i t y F i r e L t d ...

Page 2: ...M LIMIT SWITCH WITH CONNECTING TERMINAL STRIP TST2 CONTROLS 12 CIRCUIT DIAGRAM EWS2T TST1 13 TECHNICAL DATA PAGE 14 DK DKS DRIVES DIMENSIONAL DRAWINGS DK DKS DRIVES TECHNICAL DATA 15 DKA DRIVES 16 DIMENSIONAL DRAWINGS DKA DRIVES 1 1 DIMENSIONAL DRAWINGS 17 DKA DRIVES 1 2 CORNER BRACKETS 18 UNIVERSAL BRACKETS DIMENSIONAL DRAWINGS WELDED AXES 19 SET COLLARS CLAMPING BEARINGS CALCULATION OF LIFTING S...

Page 3: ... must never be set to move a stuck door Too high a force leads to faults in the proper operation of the reversing system or to damage to the door To remind all operators of the safety procedures the corresponding warning sign should be attached beside the operating control unit To avoid damage to the door all the blocking devices should be deactivated If however the blocking devices must remain in...

Page 4: ...e retain the right to make changes to technical data and design which are in the interests of progress Dispatch takes place in the appropriate packaging 4 IMPORTANT SAFETY INFORMATION Live and moving parts of electrical machines can cause serious or fatal injuries The installation connection and starting up as well as main tenance and repair work may only be carried out by qualified specialist per...

Page 5: ...x housing with two bearings and all the other bearing points are located on a common stable framework on which the bearing surfaces have been machined in one operation Thereby the installer must ensure that any deformation of the frame under load will not have any negative influences on the shaft load The screws may only be fully tightened once the gearbox has been accurately aligned Installation ...

Page 6: ...tions or other distinctive happenings Electrical connection The connections according to the circuit diagram and the maintenance of the electrical drive may only be carried out by electrical specialist personnel The corresponding accident prevention regulations must be followed For switching the motor and the brake connections switching contacts of utilization category AC 3 acc to IEC 158 must be ...

Page 7: ...lease contact your local Chamberlain dealer CHAMBERLAIN GmbH Alfred Nobel Str 4 66793 Saarwellingen ORDERING FAX NO 0049 0 6838 907179 TECHNICAL HOTLINE 0049 0 6838 907222 l A Pushbutton for control by holding down continuously l B Keyswitch or suchlike for controlling by means of continuous actuation l C Limitation of driving force by force limiting clutch and protection devices safety edge paddi...

Page 8: ...ective end position In the normal situation it is not necessary to separately set the safety limit switch since delayed switching of the safety limit switch is guaranteed due to the special shape of the actuating noses on the all purpose cams This means it is unimportant from which side the microswitch is actuated However in the normal case the safety limit switch should be actuated about 10 cm af...

Page 9: ... This type of circuit requires the use of self monitoring sensing equipment Safety contact for emergency chain crank Supplementary limit switch grey Operating limit switch DOWN yellow Operating limit switch UP black Safety limit switch Controller fuse 1 6A Supple mentary limit switch white Supplementary limit switch blue I n t e l l i g e n t S e c u r i t y F i r e L t d ...

Page 10: ...RMER COM ES UP VE SHK ES DOWN COM 400V VOLTAGE SELECTION SWITCH VOLTAGE SELECTION SWITCH 230V 400V 230V Black Light blue Brown Yellow Green Red 24V LED STOP STOP UP UP VE SKS DOWN DOWN Crank switch Thermostat Limit switch UP Limit switch DOWN Safety limit switch RELAY CONTACTOR TRANSFORMER 400V 3 phase feed 230V 3 phase feed COM ES UP VE SHK ES DOWN COM Black Light blue Brown Yellow Green Red 24V ...

Page 11: ...abantenne Rod aerial Garog DK series door drive with STS1 controller Before switching over read operating manual Triple button with LED Ch A B C CFU3 3 Channel wireless control Switching strip with NC contact Door contact or slack rope switch Connection example 4 Self latching STS1 with triple button door contact and 3 channel remote controller Caution Earth should be connected to motor housing Ca...

Page 12: ...N N N NT T T TI I I IO O O ON N N N C C C CI I I IR R R RC C C CU U U UI I I IT T T T D D D DI I I IA A A AG G G GR R R RA A A AM M M MM M M M H H H HA A A AS S S S B B B BE E E EE E E EN N N N C C C CH H H HA A A AN N N NG G G GE E E ED D D D I n t e l l i g e n t S e c u r i t y F i r e L t d ...

Page 13: ...CIRCUIT DIAGRAM EWS2T TST1 13 I n t e l l i g e n t S e c u r i t y F i r e L t d ...

Page 14: ... NKU Emergency crank handle DKS Quick action clutch DKS Quick action clutch Article Description Torque bracket E719 zinc plated flat steel with fixing screws for sectional doors DK S 70 90 Chain hoist extension HK4 4m chain length 4 mm with two connecting elements Articulated crank E1111 with universal joint useful in restricted installation conditions drive mounted on wall Mounting set for indire...

Page 15: ...09 both sides 50 50 74 74 100 49 ª DK NKU 293 270 27 98 96 5 49 74 209 50 50 100 74 ª 4xM10 depth 20 both sides DK NHK M O T O R H A N D 293 270 98 96 5 231 5 49 74 209 100 50 74 50 ª 4xM10 depth 20 both sides DKS Fig 1 I n t e l l i g e n t S e c u r i t y F i r e L t d ...

Page 16: ...in gearbox NKW from DKA250 Emergency manual chain gearbox NKU from DKA200 94 MODEL TYPE RPM LIMIT SWITCH EMERGENCY ACTUATION NHK Emergency crank handle NHK Emergency crank handle NKU Emergency crank handle NKU Emergency crank handle NHK Emergency crank handle NHK Emergency crank handle NHW Emergency crank handle A2B Emergency crank handle A2B Emergency crank handle A2B Emergency crank handle A2B E...

Page 17: ...que angle DW1 to DW3 B1 I 0 L3 A1 A2 A3 Space requirement to lift cover ª Articulated food article G GF do not use for DKA120 a D b 17 DIMENSIONAL DRAWINGS DKA DRIVES 1 2 Section 2 Fig 3 Fig 4 Drive type Drive dimensions in mm I n t e l l i g e n t S e c u r i t y F i r e L t d ...

Page 18: ... B5 Fig 6 WK angle brackets OKD universal brackets with bearings Angle brackets WK3L or 3R WK4L or 4R WK5L or 5R Bracket type Bracket type Material thickness Door weight Article no for DKA 120 Material thickness Door weight Article no OKD I n t e l l i g e n t S e c u r i t y F i r e L t d ...

Page 19: ...h Use Article no Welded axes and set collars Bearing side Drive side Drive side Both sides Both sides Set collar 30 Set collar 40 h9 fit none none Bearing side Table for determination of the lifting speed lifting force for roller doors Theoretical values direct on the winding shaft 20 deduction for friction has already been calculated With special door dimensions a load arm increase must be separa...

Page 20: ...icant in the factory This lubricant is suitable for at least 1000 operating hours After this time or at the very latest every 6 years it is advisable to renew the special oil For this purpose only SHELL OMALA 460 should be used in the following filling quantities The oil quantities for the different types of drive are as follows In the case of low running times and favourable temperature condition...

Page 21: ... Training in first aid The fitting of drive elements The fitting of drive elements such as rope pulleys wheels etc is best done after previous warming of the respective part The preheating temperature should be 100 C A precoating of a copper paste eases mounting and provides long term protection from frictional corrosion To avoid damage to bearings housings and shafts the drive elements must never...

Page 22: ...PARTS Art no GA DK70 30 Art no GA DK90 22 Art no GA DK120 16 Art no GA DK200 14 NEC cam limit switch system for DK70 DKA120 NEC cam limit switch system for DK200 DKA300 NEC cam limit switch system for DK300 DKA500 NE cam limit switch system for DK70 DKA120 NE cam limit switch system for DKA200 DKA300 NE cam limit switch system for DKA400 DKA500 Art No 041G NHK GH1 Emergency hand crank for GH1 DK s...

Page 23: ...NOTES 23 I n t e l l i g e n t S e c u r i t y F i r e L t d ...

Page 24: ...ERS 1 520 792 0511 FAX NO FOR ORDERS 1 520 884 0966 TECHNICAL HOTLINE 1 800 528 2806 Declaration of Conformity The industrial door drive corresponds to the applicable sections and standards in accordance with the regulations and amendments of EU Guidelines 73 23EEC 89 336 EEC Manufacturer s Declaration Provided that the industrial door drive Series DK type is installed and maintained in accordance...