Chamberlain LiftMaster CSW200UL Series, Owner'S Manual

Page 1: ...S W 2 0 0 U L VEHICULAR SWING GATE OPERATOR THE CSW200UL IS FOR USE ON VEHICULAR PASSAGE GATES ONLY AND NOT INTENDED FOR USE ON PEDESTRIAN PASSAGE GATES INTENDED FOR PROFESSIONAL INSTALLATION ONLY UL325 compliant UL991 compliant ...

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Page 3: ...ions 8 Installation Installation Setups 9 Concrete Pad and Arm Attachment 10 Standard Installation Layout 11 Compact Installation Layout 12 Uphill Driveway Post Mounting Plate Installation 13 Gate Arm Installation 14 Output Shaft Adjustment 14 Control Board Description 15 Surge Suppressor Terminal Connections 16 wiring Earth Ground Rod Installation 17 110Vac Power Connection 18 Heater Power Connec...

Page 4: ...r 1 2 HP Motor 120Vac 4 Amp Heater 3 Amp Maximum Gate Length 20 ft Maximum Gate Weight 600 lbs Maximum Pull 125 lbs CSW200ULSTDCH Stainless Steel Cover 1 2 HP Motor DC2000 120Vac 4 Amp Heater 3 Amp Maximum Gate Length 20 ft Maximum Gate Weight 600 lbs Maximum Pull 125 lbs Specifications and Warnings Dual Motor and 1 HP Models Single Motor and Stainless Models NOTE The 1 HP models Can Not have the ...

Page 5: ... of the gate to warn pedestrians of the dangers of motorized gate systems In order to complete a proper installation you must satisfy the entrapment protection chart shown That means that the installation must have one primary means of entrapment protection and one independent secondary means of entrapment protection Both primary and secondary entrapment protection methods must be designed arrange...

Page 6: ...or 8 Controls intended for user activation must be located at least six feet 6 away from any moving part of the gate and where the user is prevented from reaching over under around or through the gate to operate the controls Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use 9 The Stop and or Reset if provided separately must be located in the line of s...

Page 7: ...arallel to the roadway between a fixed stationary object nearest the roadway such as a gate support post and the gate frame when the gate is in either the fully open position or the fully closed position shall not exceed 2 1 4 inches 57 mm refer to ASTM F2200 for exception 3 1 4 Positive stops shall be required to limit travel to the designed fully open and fully closed positions These stops shall...

Page 8: ...ects such as posts or walls A swinging gate shall NOT open into public access ways Install photoelectric sensors to protect against any entrapment or safety conditions encountered in your gate application Safety loops allows the gate to stay open when vehicles are obstructing the gate path Suggested for vehicles 14 feet or longer If a vehicle is shorter a center loop is recommended and should be i...

Page 9: ...en into public access ways Contact Sensors Edge Sensors Install edge sensors to protect against any entrapment or safety conditions encountered in your gate application See Entrapment Protection Devices Edge sensor for open cycle Edge sensor for close cycle 3 sided edge sensor for open and close cycle Safety loops allows the gate to stay open when vehicles are obstructing the gate path Suggested f...

Page 10: ...g gate shall NOT open into public access ways SAFETY PRECAUTIONS Property owners MUST never mount any gate operating device near the gate s path Property owners MUST never allow anyone to hang or ride on the gate Property owners MUST never let pedestrians cross the path of a moving gate Warning placard PLACEMENT 40 50399A THE CSW200UL IS FOR USE ON VEHICULAR PASSAGE GATES ONLY AND NOT INTENDED FOR...

Page 11: ...s highly recommended for each operator Separate power supply for each operator Maximum gate length 20 ft 22 ft for 1HP Maximum gate weight is 600 lbs 800 lbs for DM 1000 lbs 1HP Maximum gate length 20 ft 22 ft for 1HP Maximum gate weight is 600 lbs 800 lbs for DM 1000 lbs 1HP High Voltage UL approved conduit Warning Placard on both sides of gate Warning Placard on both sides of each gate NOTE Weld...

Page 12: ...wing not to scale 24 Sample of Standard Arm Attachment See next page for layout 28 46 25 35 5 29 5 24 11 10 27 5 Long Arm is on Top of Bracket Bottom of CSW 2 Outside Property Inside Property 14 3 5 8 5 1 4 3 7 8 5 1 4 Electronic Box 19 Top View of Chassis Approximate placement of high voltage and or low voltage conduits To AVOID damaging operator DO NOT weld ANY supports to chassis Chassis MUST b...

Page 13: ...4 Concrete Pad 28 10 Bracket Length Minus 8 Minimum 1 4 1 4 Bracket Length Arm must be 90 from Gate Bracket Length Gate Open 90 Helpful Layout Note A Long arm s final placement is on TOP of bracket B Tack weld bracket in position C Close gate place tape measure between bracket and output shaft D With tape between bracket and output shaft open gate and bend tape until tape is 90 from gate E Take me...

Page 14: ...gainst the entrapment that could occur with this type of installation See entrapment protection devices 20 Minimum Width 20 to 32 33 23 22 36 20 24 10 4 4 25 5 26 5 2 Cut Cut Cut 9 Hinge Center Outside Property Follow the exact measurements then cut the standard arm to meet the shorter measurements Inside Property Gate Closed Outside Property Inside Property Gate Open Long Arm Short Arm ...

Page 15: ...vel arm and hinges are required Swivel Arm uphill driveway installation optional post mounting plate installation optional 3 heavy steel posts can be U bolted to mounting plate and cemented in ground Power and control wiring can be run in separate conduits ...

Page 16: ...Open Once the gate arm measurements are calculated Weld the bracket on the gate Fit pin in slot Tighten the nut Output Shaft Red handle must be in 90 position Tighten the handle Replace cover and star knob Pull the short arm away from the gate NO slippage should occur If it does go back and tighten the nut Weld the longer arm then weld the shorter arm Arm is on TOP of bracket ...

Page 17: ...enter loop detector activated when ON Strike Open LED Strike connected device activated when ON Safety Loop LED Safety loop detector activated when ON Fire Dept LED Key Switch activated when ON Exit Loop LED Exit loop detector activated when ON Command Processed LED Successful command executed Alarm Sensor Limited Adjustment Reverse Sensor Gate hit obstruction when ON System On LED Operator is suc...

Page 18: ...minals will ONLY Open with a single push of a button Output Power Ground 24Vdc Remote NOT Included 315 MHz Factory Installed Radio Receiver Dry Contact Dry Contact Separate power for card reader Separate Power Separate Power Separate power for TES 120Vac Power Removable Terminals Master Second Connection SURGE SUPPRESSOR TERMINAL CONNECTIONS To ENSURE proper operation of external devices ENSURE ba...

Page 19: ...RY to persons and or damage to operator DO NOT disconnect the built in audio alarm or reset switch Proper grounding gives an electrical charge such as from an electrical static discharge or a near lightning strike a path from which to dissipate its energy safely into the earth Without this path the intense energy generated by lightning could be directed towards the gate operator Although nothing c...

Page 20: ...operator Input power 120Vac 60 Hz On Off switch for operator Green Ground Black 110Vac White Neutral Green Wires Ground Black Wires 110Vac White Wires Neutral Power supply in waterproof conduit Power Supply Connect the black white and ground wire from the heater to the 110Vac power supply as shown When the heater switch is left in the ON position the heater will turn on and off automatically when ...

Page 21: ...e Master Second control boards are interchangeable In order for the following operation to occur follow the instructions Example There is a double gate the entry gate is to be opened with a remote control and the exit gate with a free exit loop Only one safety loop system is to open both gates and a fire department switch should open both gates at the same time 1 Connect the radio receiver to entr...

Page 22: ...D MAGLOCK relay CONNECTION Connection of a solenoid or magnetic lock can be made using the J7 board connector and Optional Relay Adapter Module Relay Contact Rating 2 Amp 125 AC DC 2 Amp switching load capability ...

Page 23: ...t Reverse Sensor setting See Adjusting Reverse Sensor s Reset button and interlock wires Do Not Remove Push and Hold to operate gate Gate automatically opens Turn the 110Vac power off then push and Hold to operate gate Turn the 110Vac power off then gate opens automatically 110Vac Power Failure 110Vac Power On OmniControl Board Malfunction Auto Mode Manual Mode Note All devices wired to the DC2000...

Page 24: ...n correct Fire Police emergency key access DC 2 0 0 0 E n t r a p m e n t P r o t e c t i o n D e v i c e s It is recommended using separate entrapment protection devices to maintain gate safety when the DC2000 is needed for any reason The entrapment protection devices connected to the OmniControl board and surge suppressor WILL NOT protect the gate when there is a AC power failure and the DC2000 ...

Page 25: ... Allows gate to stay open when vehicles are obstructing path Caution Suggested for vehicles 14 feet or longer If the Inside and Outside safety loops are connected to the same loop detector They should be series connected to the detector Have the same dimensions Have the same number of wire turns Example of a inside and outside 2 wire turn loop connected in series See Installing Insulated Loop Wire...

Page 26: ...eet 14 feet to 26 feet 27 feet to 80 feet 80 feet and up 4 3 2 1 The wire is continuously wound in the loop saw cut for the required number of turns One turn shown refer to table Recommended Loop Wire XLPE 12 18 gauge Use heavier wire gauge for a more durable loop Remove sharp inside corners by making corner cuts The wire MUST be twisted together 6 twists per foot from the end of the feeder slot t...

Page 27: ...nsor connector UL Listed 3 sided Edge Sensor See Accessories for part number Open and Close Contact Sensors 3 Edge Contact Sensor To prevent SERIOUS INJURY or DEATH from a moving gate Locate entrapment protection devices to protect in BOTH the open and close gate cycles Locate entrapment protection devices to protect between moving gate and RIGID objects such as posts or walls Open Sensor Close Se...

Page 28: ...cate entrapment protection devices to protect in BOTH the open and close gate cycles Locate entrapment protection devices to protect between moving gate and RIGID objects such as posts or walls NOTE Property owners are obligated to test photoelectric sensors monthly Non Contact Sensors 12Vdc Photoelectric Sensors It is best to use Failsafe Photoelectric Sensors for this safety option Failsafe Phot...

Page 29: ...27 SET GATE OPENING DIRECTION Open to the LEFT Open to the RIGHT To reduce the risk of SERIOUS INJURY or DEATH Disconnect power BEFORE performing ANY adjustments Adjustments ...

Page 30: ... is over 300 pounds and 12 feet long or longer While the gate is closing instantly an open command is given as shown below the clutch may slip a bit max of 1 4 to 3 4 of a turn slippage depends on the weight of the gate If it does not slip then readjust the clutch Loosen screws to turn limit cams Typical clutch slippage 1 4 turn Adjust the clutch with a wrench Gate is given an Open command before ...

Page 31: ... commercial applications the receiver can be set to either C constant or M momentary closure With the jumper in the M momentary position the contacts will close for 1 4 second regardless of the length of remote control transmission With the jumper in C constant position the contacts will stay closed as long as the remote control continues transmitting Push and HOLD remote button to open or close g...

Page 32: ...us codes are now erased Reprogram each remote you wish to use IMPORTANT Hand held remote NOT included NOTE Disconnect the second receiver when using a master second setup NOTICE To comply with FCC and or Industry Canada IC rules adjustment or modifications of this receiver and or transmitter are prohibited except for changing the code setting or replacing the battery THERE ARE NO OTHER USER SERVIC...

Page 33: ...d Operators with Timers ON with Timers OFF Operators need to be connected by M S LINK See Linking Master page 19 Master Second control boards are interchangeable M S LINK NOTE If a secondary photoelectric sensor device is NOT used when the timer is ON the gate WILL hit a vehicle obstructing the gate path before reversing during the close cycle To use the push close command the timer should be swit...

Page 34: ...object and does not stop or reverse Adjust the Reverse Sensor on the OmniControl board Alarm Sensor does not need to be adjusted except where noted below Maximum Sensitivity Maximum Sensitivity Minimum Sensitivity Minimum Sensitivity DC 2 0 0 0 R e v e r s e S e n s o r The DC2000 has a separate reverse sensor that will need to be adjusted The 110Vac operator power needs to be turned off and the D...

Page 35: ...er W4 wire for 3 button station or stop button Stop Button Dry Contact 3 Button Station Dry Contact Second Operator Proximity Switch 12Vdc House Alarm Maglock Solenoid Lock Relay Contact Rating 0 5 Amp 125Vac 1 Amp 24Vdc NOTE Refer to the OmniControl board manual for more specific information ...

Page 36: ...e operators rating Important Safety Instructions To reduce the risk of SEVERE INJURY or DEATH 1 READ AND FOLLOW ALL INSTRUCTIONS 2 NEVER let children operate or play with gate controls Keep the remote control away from children 3 Always keep people and objects away from the gate NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE 4 Test the gate operator monthly The gate MUST reverse on contact with a...

Page 37: ...sensor has been triggered twice photoelectric sensor blocked Gate hinges are too tight or broken and the gate is not moving freely The gate hits the driveway curb or other and gets stuck or bent in an awkward position The gate is moving and a car pushes the gate A foreign object is on the gate frame while the gate is moving Press the built in reset switch to shut off alarm and reset operator see a...

Page 38: ...eadjust itself automatically Unscrew star knob Lift off cover Loosen red handle as shown Gate can now be manually moved NOTE Use the dedicated breaker switch to disconnect power to the operator Grab the gate to move it To reduce the risk of SERIOUS INJURY Do not grab the operator arm to move the gate or your fingers could get pinched ...

Page 39: ...37 wiring diaGRam CSW200ul and CSW200ULDM NOTE See table on next page ...

Page 40: ...eceiver 11 Radio Receiver 12 Radio Receiver 13 Center External Loop Detector 1 Center External Loop Detector 2 Safety External Loop Detector 3 Safety External Loop Detector 4 Exit External Loop Detector 5 Exit External Loop Detector 6 In In In In In In In In In Out Out Out Out In Out In Out In In In In In In In In In In In Out Out In In In In In In In In In In In In Out In Out In Out In In In 5 or...

Page 41: ...39 wiring diaGRam CSW200ul1HP NOTE See table on next page ...

Page 42: ...p Detector 1 Center External Loop Detector 2 Safety External Loop Detector 3 Safety External Loop Detector 4 Exit External Loop Detector 5 Exit External Loop Detector 6 Motor Green Motor Black Input Power Black Motor White Input Power White In In In In In In In In In Out Out Out Out In Out In Out In In In In In In In In In In In Out Out In In In In In In In In In In In Out In Out In Out In Out In ...

Page 43: ... diaGRam dc2000 for single and DM NOTE This diagram only shows the DC2000 wiring and all other wiring not shown is the same as the diagram on page 37 The 1 HP models Can Not have the DC2000 battery backup system ...

Page 44: ...ut Out Out Out Out Out Manual Three Button Dry Reset Switch Manual One Button Dry Key Switch Dry Radio Receiver Reset Switch Manual One Button Dry Key Switch Dry Radio Receiver Radio Receiver 12Vdc Photoelectric Sensor 12Vdc J Direction Level 10 J Pin Input Connection Signal Type NOTE All devices wired to the DC2000 MUST be dedicated to it alone Normal operation will be controlled by separate devi...

Page 45: ...e is not programmed correctly Solution Reprogram remote control see page 30 5 Probable Cause Remote is not on the same frequency as the radio receiver Solution Verify that remote control frequency is 315 MHz 6 Probable Cause Blown surge suppressor Solution Measure the resistance between pin 12 and 13 on the surge suppressor see page 16 if the circuit closes when the radio receiver is transmitting ...

Page 46: ...your original setting 2 Verify and correct connections 3 Set a different working frequency 4 Decrease the sensitivity of the loop detector 1 Short circuit at terminals 11 and 13 2 Short circuit at any of the loop detectors in the board 3 Short circuit in the control board 1 Excessive current draw at terminal 13 2 Over voltage at the 110 Vac line input 1 Motor thermal fuse has popped out Rapid Flas...

Page 47: ...CSW Q018 Q018 Q025 Q025 Q523 Q045 Q046 Q183 Q212 Q220 Q027 Q044 Q216 312HM Q029 Q006 Q409 Q401 Q400E 1 Q520 Q521 Q407 Q408 Q410 Q404 K23 51142 NOTE Sold individually 2 shown For part list refer to next page Q061 Q057 Q166 Q210 ODC2000CSW Q402 Q247 Repair Parts ...

Page 48: ...ducer 40 30 1 Q216 Output Shaft for 70 Reducer Q220 CSW200UL Chassis for 70 Reducer Q244 Cover HD Polyethylene Q247 Cover DM HD Polyethylene Q268 Cludge Cover Plastic Q269 Stainless Steel Cover Q400E 1 Omni Main PCB OmniControl Q401 Omni 1 Horsepower Board Q404 Omni Alarm Q407 Omni Motor Harness 1HP Q408 Electronic Power Strip Q409 Electronic Access Panel Q410 Surge Suppressor Terminal Block Q520 ...

Page 49: ...65MGS204 is 4 ft 110Vac External Loop Detector Part A79 Magnetic Lock Outdoor Part MG1300 3 Button Control Station Part 02 103 12Vdc Photoelectric Sensor Part AOMRON Remote Controls Omni Relay Adapter Part Q400MAU Accessories Plug In Loop Detector Part AELD Mounting Plate Part MPEL For more information about accessories www chamberlain com Part 371LM Part 372LM Part 373LM Part 374LM Part CPT13 Par...

Page 50: ...48 System Diagram ...

Page 51: ...49 System Diagram ...

Page 52: ...50 System Diagram ...

Page 53: ... the gate opens and closes as needed 10 When gate hits object during operation it must stop or reverse direction 11 Know how to operate the emergency manual release 12 Make sure that any pinch point or potential entrapment are guarded by means of safety devices or like 13 Warning placards need to be permanently mounted on both sides of gate 14 Test all additional equipment connected to operator 15...

Page 54: ...IN DURATION TO THE 7 YEAR RESIDENTIAL 5 YEAR COMMERCIAL LIMITED WARRANTY PERIOD SET FORTH ABOVE EXCEPT THE IMPLIED WARRANTIES WITH RESPECT TO THE CSW200UL WHICH ARE LIMITED IN DURATION TO THE 7 YEAR RESIDENTIAL 5 YEAR COMMERCIAL LIMITED WARRANTY PERIOD FOR THE CSW200UL AND NO IMPLIED WARRANTIES WILL EXIST OR APPLY AFTER SUCH PERIOD Some states do not allow limitations on how long an implied warran...

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Page 56: ... 2009 The Chamberlain Group Inc All Rights Reserved 01 50396F 845 Larch Avenue Elmhurst Illinois 60126 1196 CSW200UL UL325 compliant UL991 compliant ...