2-en
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NTRODUCTION
Safety symbol review and signal word review . . . . . . . . . . . . . . . . . . . . .
Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing your door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carton inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hardware inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ASSEMBLY
Attach the collar to the motor unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Attach mounting bracket to the motor unit . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION
Installation safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Position the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Attach the emergency release rope and handle . . . . . . . . . . . . . . . . . . .
Install the power door lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Attach the cable tension monitor (Required) . . . . . . . . . . . . . . . . . . . . . .
Electrical requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install the wireless wall control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mount the EverCharge unit (SPU) (not provided) . . . . . . . . . . . . . . . . . .
Install The Protector System
®
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENT
Program the travel limits
Setting the force
Test cable tension monitor
Test power door lock
Test the safety reversal system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test The Protector System
®
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
To open door manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATION
Operation safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using your door operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Care of your operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostics chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROGRAMMING
To add or reprogram a hand-held remote control . . . . . . . . . . . . . . . . . .
To erase all codes from motor unit memory . . . . . . . . . . . . . . . . . . . . . . .
To program wireless keypads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPAIR PARTS
Installation parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor unit assembly parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TECHNICAL DATA
WARRANTY
TABLE OF CONTENTS
Planning
Survey the area to see if any of the conditions below apply to your
installation. Additional materials may be required. You may find it helpful
to refer back to this page as you proceed with the installation of your
operator.
Depending on your requirements, there are several installation steps
which may call for materials or hardware not included in the carton.
This operator is compatible with:
• Doors that use a torsion bar, springs and a door no more than 4,2m
high.
• 80mm - 178mm drums ,
NOT TO BE USED
on tapered drums over
152mm.
• High lift and standard lift sectional doors up to 4,2m high.
• Doors up to 5.5m wide.
• Doors up to 16m2
• 25mm (1”) torsion bar only.
• Review or inspect proposed installation area. Opener can be installed
on left or right side of door. Select the side that meets the
requirements listed below.
• Must have minimum of 64mm between the wall and the center of the
torsion bar.
• Must have minimum of 76mm between the ceiling and the center of
torsion bar.
• Must have minimum of 205mm between the side wall (or obstruction)
and the end of torsion bar.
• The torsion bar must extend at least 25mm to 100mm past the
bearing plate.
• An electric outlet is required within 1m of the installation area. If outlet
does not exist, contact a qualified electrician.
• Depending upon building’s construction, extension brackets or wood
blocks may be needed to install safety reversing sensors.
• A model CM475 EverCharge
TM
Standby Power Unit (SPU) is strongly
recommended if there is no access door to the building, as this
operator cannot be used in conjunction with an external emergency
release mechanism.
• Any gap between the floor and the bottom of the door must not
exceed 5mm. Otherwise the safety reversal system may not work
properly.
• Cannot be used with reversed drums (see picture ).
NOTE:
Inspect the torsion bar while the door is raised and lowered. It is
important that there is no noticeable movement up and down or left and
right. If this type of movement is not corrected, life of this operator will be
greatly reduced.
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