background image

22

3

2-1/4"

FIGURE 1

Shaft Support Bracket
with Bearing (Not Supplied)
Door Sprocket

TO AVOID DAMAGE TO DOOR AND OPERATOR,

MAKE ALL DOOR LOCKS INOPERATIVE. SECURE

LOCK(S) IN "OPEN" POSITION.
IF THE DOOR LOCK NEEDS TO REMAIN

FUNCTIONAL, INSTALL AN INTERLOCK SWITCH. 
DO NOT CONNECT ELECTRIC POWER UNTIL

INSTRUCTED TO DO SO.

KEEP DOOR BALANCED. STICKING OR BINDING

DOORS MUST BE REPAIRED. DOORS, DOOR

SPRINGS, CABLES, PULLEYS, BRACKETS AND

THEIR HARDWARE MAY BE UNDER EXTREME

TENSION AND CAN CAUSE SERIOUS PERSONAL

INJURY. CALL A PROFESSIONAL DOOR

SERVICEMAN TO MOVE OR ADJUST DOOR

SPRINGS OR HARDWARE.

WARNING

CAUTION

CAUTION

WARNING

WARNING

WARNING

CAUTION

WARNING

WARNING

SITE PREPARATIONS

It is imperative that the wall or mounting surface provide
adequate support for the operator.
This surface must:

a) Be rigid to prevent play between operator and 
door shaft.  
b) Provide a level base.
c) Permit the operator to be fastened securely and
with the drive shaft parallel to the door shaft.

The safety and wear of the operator will be adversely affected
if any of the above requirements are not met.  

For metal buildings, fasten 2” x 2” x 3/16” (or larger) angle
iron frames to the building purlins.  For proper spacing, retain
.2.75” between for model MGJ, butt purlins together for model
LGJ.  See Figure 1.

OPERATOR  PREPARATION

IMPORTANT SAFETY NOTES

2.75 for MGJ, butt together for LGJ

Model LGJ:

Shipped from the factory for right hand mounting, refer to preparation instructions on page 4 for
Left hand mounting.

Model MGJ:

Shipped from the factory for either left hand or right hand mounting. Refer to the last digit in the
model number for handing of your unit. If necessary, model MGJ may also be field modified to
accommodate opposite handing. Refer to the conversion instructions below and on page 4.

REPLACEMENT PART LISTS – MODEL

MGJ

Refer to the parts lists below for replacement kits available for your operator.   If optional modifications and/or
accessories are included with your operator, certain components may be added or removed from these lists.
Individual components of each kit may not be available.   Please consult a parts and service representative
regarding availability of individual components.    Refer to page 10 for all repair part ordering information.

K75-12567  DISCONNECT ASSEMBLY KIT 

ITEM      PART #                  DESCRIPTION                 QTY

D1
D2
D3
D4
D5
D6
D7
D8
D9

D10

D11

D12
D13
D14
D15

Disconnect Hub
Bevel Gear Yoke
Disconnect Support Bracket
Release Lever
Disconnect Shaft MGJ
Sprocket, 41B19 x 1.25 Bore
Compression Spring
12ft. Of Sash Chain
Disconnect Key 1/4 x 1/4 x 7/8
Washer, 1” I.D. x 1/16” Thick
Screw, #10-32 Hex Head Socket
#10 Lock Washer ZP
Cotter Pin, 1/8” x 1-3/4” Long
Roll Pin, 1/8” Dia. x 1” Long
E Ring, 1” Plated

1
1
1
1
1
1
1
1
2
1
2
2
4
1
2

07-11418
10-11023
10-11358
10-11394
11-11361
15-11377
18-10467
19-8A-12
80-11416
80-206-11
82-SH10-12
85-LS-10
86-CP04-112
86-RP04-100
87-E-100

INDIVIDUAL PARTS

ITEM       PART #                DESCRIPTION              QTY

1
2
3
4
5

Brake Mounting Plate
Front Bracket
Gear Reducer, 45:1
Electrical Box
Motor

1
1
1
1
1

10-11357
10-11359
32-11414
See Page 20
See Page 20

KEYS

SPRING

DISC

HUB

E RING

SPROCKET

YOKE

BRACKET

SHAFT

DISC

LEVER

MGJ OPPOSITE HANDING PREPARATIONS

1. Remove Disconnect Assembly Components

Remove the master link from the limit chain, remove
the chain and set it aside.

Remove the two E Rings securing the sprocket on the
gear reducer shaft. Remove the screws securing the
yoke to the disconnect shaft, set the yoke aside.

Summary of Contents for MGJ

Page 1: ... Interlock is Used ONE 2 OR MORE STANDARD 1 2 3 4 Stop Close Open IMPORTANT NOTES 1 The 3 Button Control Station provided must be connected for operation 2 If a STOP button is not used a jumper must be placed between termianls 3 and 4 3 Auxiliary control equipment may be any normally open two wire device such as pullswitch single button loop detector card key or such device Keyswitch Sensing Devic...

Page 2: ...ERSING EDGE IS STRONGLY RECOMMENDED FOR ALL COMMERCIAL OPERATOR INST ALLA TIONS REQUIRED WHEN THE 3 BUTTON CONTROL STATION IS OUT OF SIGHT OF DOOR OR ANY OTHER CONTROL AUTOMATIC OR MANUAL IS USED SPECIFICATIONS ELECTRICAL TRANSFORMER 24VAC CONTROL STATION NEMA 1 three button station OPEN CLOSE STOP WIRING TYPE MGJ B2 C2 Factory Shipped LGJ G2 Factory Shipped See pages 13 and 14 for optional contro...

Page 3: ...ur unit If necessary model MGJ may also be field modified to accommodate opposite handing Refer to the conversion instructions below and on page 4 REPLACEMENT PART LISTS MODEL MGJ Refer to the parts lists below for replacement kits available for your operator If optional modifications and or accessories are included with your operator certain components may be added or removed from these lists Ind...

Page 4: ... Switch Direction Locate Switch 1 on PCB in the electrical box Place pole 2 of Switch 1 in the OFF position With this setting limit switch labeled A is the close switch limit switch labeled B is the open switch IMPORTANT Refer to page 9 for for complete instructions on setting of limit switches 3 Affix Electrical Box Cover Caution Label Place the caution label on electrical box cover such that the...

Page 5: ... 2 2 1 1 2 1 1 1 2 4 8 2 8 4 2 Description Reversing Contactor See Notes Electrical Box Cover Electrical Box Capacitor Clamp See Notes Transformer 24V DPDT Relay Capacitor 7MFD See Notes Resistor 20 Ohm Terminal Block Assy 3 Lug 10 Position Terminal Block MGJ Limit Shaft 3 8 Bearing Plastic Flange Limit Nut Sprocket 48B07 Washer Shim 3 8 I D x 01 Flatwasher 3 8 Roll Pin 1 8 Dia x 3 4 Long E Ring 3...

Page 6: ...s time 2 Wrap drive chain around door sprocket and join roller chain ends together with master link 3 Raise operator to approximate mounting position and position chain over operator sprocket 4 Raise or lower operator until the chain is slightly taut not tight Make sure the operator output shaft is parallel to door shaft and sprockets are aligned When in position secure the operator to wall or mou...

Page 7: ...Support Bracket Mounting Bracket LH Mounting Bracket RH Gear Reducer 40 1 Electrical Box Motor Nut Stud 1 1 1 1 1 1 1 1 10 11397 10 11389 1 10 11398 2 32 11435 See Page 16 See Page 16 84 FN 10 84 FN 19144 EMERGENCY MANUAL OPERATION This operator a floor level disconnect chain to disconnect the door from the door operator allowing for manual operation of the door in case of emergency or power failu...

Page 8: ...rdance with local codes ENTRAPMENT PROTECTION ACCESSORIES OPTIONAL IT IS STRONGLY RECOMMENDED THAT A SENSING EDGE OR OTHER ENTRAPMENT PROTECTION DEVICE BE USED IN CONJUNCTION WITH THIS OPERATOR TAKE UP REEL Take up reel should be installed 12 above the top of the door COIL CORD Connect operator end of coil cord to junction box not supplied fastened to the wall approximately halfway up the door ope...

Page 9: ...over on the electrical enclosure and locate dip switch SW1 on circuit board The direction of the limit travel is determined by the switch SW1 pole 2 setting If your operator is mounted Motor Side Up Set dip switch SW1 pole 2 to ON position If your operator is mounted Motor Side Down Set dip switch SW1 pole 2 to OFF position NOTE See Mounting Options on page 5 to verify the correct mounting applica...

Page 10: ...aximum run time is 45 seconds MAXIMUM RUN TIME 2 ON CLOSE limit switch B OFF CLOSE limit switch A MAXIMUM RUN TIME 3 OFF DO NOT ADJUST 4 OFF DO NOT ADJUST CONSULT FACTORY FOR ADJUSTEMENT SWITCH 1 SETTINGS SWITCH 2 SETTINGS TIMER TO CLOSE SWITCH SETTING O ON F OFF 1 2 3 4 O O O O F O O O O F O O F F O O O O F O F O F O O F F O F F F O 1 2 3 4 O O O F F O O F O F O F F F O F O O F F F O F F O F F F ...

Page 11: ... Control Station WARNING Notice Push Buttons IMPORTANT Mount WARNING NOTICE beside or below the push button station MOUNT WARNING NOTICE DETERMINE WIRING TYPE Refer to the wiring diagram located on the inside cover the electrical box to determine the type of control wiring SPECIAL CONTROL WIRING If your operator was shipped from the factory with non standard control wiring or with optional accesso...

Page 12: ...SE LIMIT SWITCH NC C 1 7 10 OPEN SAFETY EDGE OPEN CLOSE LIMIT SWITCH AUX OPEN C NO NC LIMIT SWITCH NC C TO MOTOR POWER IN L1 3 PHASE INTERLOCK OP R1 OP OP CL CL OP CL OP 14 13 IN MOTOR R1 OPEN CLOSE R2 R1 OPEN CLOSE 2 14 13 CL CL LIMIT SWITCH NC CLOSE C R1 BK BK BK BRN BR YEL OR OR OR OR RED RED OR YEL YEL PUR OR PUR PUR PUR PUR PUR R3 RED BRN YEL OR OR SEE NOTE 1 RED WHEN PRESENT 230V BRAKE GY GY...

Page 13: ...SE LIMIT SWITCH NC C 1 7 10 OPEN SAFETY EDGE OPEN CLOSE LIMIT SWITCH AUX OPEN C NO NC LIMIT SWITCH NC C TO MOTOR POWER IN L1 3 PHASE INTERLOCK OP R1 OP OP CL CL OP CL OP 14 13 IN MOTOR R1 OPEN CLOSE R2 R1 OPEN CLOSE 2 14 13 CL CL LIMIT SWITCH NC CLOSE C R1 BK BK BK BRN BR YEL OR OR OR OR RED RED OR YEL YEL PUR OR PUR PUR PUR PUR PUR R3 RED BRN YEL OR OR SEE NOTE 1 RED WHEN PRESENT 230V BRAKE GY GY...

Page 14: ... Control Station WARNING Notice Push Buttons IMPORTANT Mount WARNING NOTICE beside or below the push button station MOUNT WARNING NOTICE DETERMINE WIRING TYPE Refer to the wiring diagram located on the inside cover the electrical box to determine the type of control wiring SPECIAL CONTROL WIRING If your operator was shipped from the factory with non standard control wiring or with optional accesso...

Page 15: ...aximum run time is 45 seconds MAXIMUM RUN TIME 2 ON CLOSE limit switch B OFF CLOSE limit switch A MAXIMUM RUN TIME 3 OFF DO NOT ADJUST 4 OFF DO NOT ADJUST CONSULT FACTORY FOR ADJUSTEMENT SWITCH 1 SETTINGS SWITCH 2 SETTINGS TIMER TO CLOSE SWITCH SETTING O ON F OFF 1 2 3 4 O O O O F O O O O F O O F F O O O O F O F O F O O F F O F F F O 1 2 3 4 O O O F F O O F O F O F F F O F O O F F F O F F O F F F ...

Page 16: ...n the electrical enclosure and locate dip switch SW1 on circuit board The direction of the limit travel is determined by the switch SW1 pole 2 setting If your operator is mounted Motor Side Up Set dip switch SW1 pole 2 to ON position If your operator is mounted Motor Side Down Set dip switch SW1 pole 2 to OFF position NOTE See Mounting Options on page 5 to verify the correct mounting application A...

Page 17: ...rdance with local codes ENTRAPMENT PROTECTION ACCESSORIES OPTIONAL IT IS STRONGLY RECOMMENDED THAT A SENSING EDGE OR OTHER ENTRAPMENT PROTECTION DEVICE BE USED IN CONJUNCTION WITH THIS OPERATOR TAKE UP REEL Take up reel should be installed 12 above the top of the door COIL CORD Connect operator end of coil cord to junction box not supplied fastened to the wall approximately halfway up the door ope...

Page 18: ...Support Bracket Mounting Bracket LH Mounting Bracket RH Gear Reducer 40 1 Electrical Box Motor Nut Stud 1 1 1 1 1 1 1 1 10 11397 10 11389 1 10 11398 2 32 11435 See Page 16 See Page 16 84 FN 10 84 FN 19144 EMERGENCY MANUAL OPERATION This operator a floor level disconnect chain to disconnect the door from the door operator allowing for manual operation of the door in case of emergency or power failu...

Page 19: ...s time 2 Wrap drive chain around door sprocket and join roller chain ends together with master link 3 Raise operator to approximate mounting position and position chain over operator sprocket 4 Raise or lower operator until the chain is slightly taut not tight Make sure the operator output shaft is parallel to door shaft and sprockets are aligned When in position secure the operator to wall or mou...

Page 20: ... 2 2 1 1 2 1 1 1 2 4 8 2 8 4 2 Description Reversing Contactor See Notes Electrical Box Cover Electrical Box Capacitor Clamp See Notes Transformer 24V DPDT Relay Capacitor 7MFD See Notes Resistor 20 Ohm Terminal Block Assy 3 Lug 10 Position Terminal Block MGJ Limit Shaft 3 8 Bearing Plastic Flange Limit Nut Sprocket 48B07 Washer Shim 3 8 I D x 01 Flatwasher 3 8 Roll Pin 1 8 Dia x 3 4 Long E Ring 3...

Page 21: ... Switch Direction Locate Switch 1 on PCB in the electrical box Place pole 2 of Switch 1 in the OFF position With this setting limit switch labeled A is the close switch limit switch labeled B is the open switch IMPORTANT Refer to page 9 for for complete instructions on setting of limit switches 3 Affix Electrical Box Cover Caution Label Place the caution label on electrical box cover such that the...

Page 22: ...ur unit If necessary model MGJ may also be field modified to accommodate opposite handing Refer to the conversion instructions below and on page 4 REPLACEMENT PART LISTS MODEL MGJ Refer to the parts lists below for replacement kits available for your operator If optional modifications and or accessories are included with your operator certain components may be added or removed from these lists Ind...

Page 23: ...ERSING EDGE IS STRONGLY RECOMMENDED FOR ALL COMMERCIAL OPERATOR INST ALLA TIONS REQUIRED WHEN THE 3 BUTTON CONTROL STATION IS OUT OF SIGHT OF DOOR OR ANY OTHER CONTROL AUTOMATIC OR MANUAL IS USED SPECIFICATIONS ELECTRICAL TRANSFORMER 24VAC CONTROL STATION NEMA 1 three button station OPEN CLOSE STOP WIRING TYPE MGJ B2 C2 Factory Shipped LGJ G2 Factory Shipped See pages 13 and 14 for optional contro...

Page 24: ... Interlock is Used ONE 2 OR MORE STANDARD 1 2 3 4 Stop Close Open IMPORTANT NOTES 1 The 3 Button Control Station provided must be connected for operation 2 If a STOP button is not used a jumper must be placed between termianls 3 and 4 3 Auxiliary control equipment may be any normally open two wire device such as pullswitch single button loop detector card key or such device Keyswitch Sensing Devic...

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