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REPLACEMENT PART LISTS – MODEL

LGJ

Refer to the parts lists below for replacement kits available for your operator.   If optional modifications and/or
accessories are included with your operator, certain components may be added or removed from these lists.
Individual components of each kit may not be available.   Please consult a parts and service representative
regarding availability of individual components.    Refer to page 10 for all repair part ordering information.

K75-12583  DISCONNECT ASSEMBLY KIT 

ITEM      PART #                  DESCRIPTION                 QTY

D1
D2
D3
D4
D5
D6
D7
D8
D9

D10

D11

D12
D13

Bevel Gear Yoke
Disconnect
Release Lever
Retaining Plate
Disconnect Shaft
Sprocket, 48B14/41B14
Compression Spring
Key, 1/4 x 1-1/2” Long
Screw, #10-32 x 1/2” Hex
Flatwasher, 3/4”
Cotter Pin 1/8” x 1-3/4” Long
Roll Pin, 1/8” Dia. x 1” Long
E Ring  3/4”

1
1
1
1
1
1
1
1
5
1
1
1
1

10-11023
10-11393
10-11394
10-11399
11-11424
15-11379
18-11427
80-207-19
82-HX10-08T
85-FW-75
86-CP04-112
86-RP04-100
87-E-075

INDIVIDUAL PARTS

ITEM       PART #                DESCRIPTION              QTY

1
2
3
4
5
6
7
8

Support Bracket
Mounting Bracket (LH)
Mounting Bracket (RH)
Gear Reducer, 40:1
Electrical Box
Motor
Nut
Stud

1
1
1
1
1
1
1
1

10-11397
10-11389-1
10-11398-2
32-11435
See Page 16
See Page 16
84-FN-10
84-FN-19144

EMERGENCY  MANUAL  OPERATION

This operator a floor level disconnect chain to
disconnect the door from the door operator allowing
for manual operation of the door in case of
emergency or power failure.

1. To disengage, pull the chain and secure in the
disengaged position by slipping the end through the
keyhole bracket mounted on the wall.  Or if
emergency egress device is used, pull handle to
disengage operator from door.

2. The door may now be pushed up or pulled down
manually. Release the disconnect chain to operate the
door again electrically.

Keyhole Bracket

6.

Mount Chain Keeper / Keyhole Bracket

Using suitable hardware mount the chain keeper
approximately 4 feet above the floor, near the free
hanging chain.  Remove disconnect sash chain
from bag and place the end through the keyhole
in the the chain keeper.  Remove excess links if
necessary.

TURN OFF POWER TO THE OPERATOR BEFORE

MANUALLY OPERATING YOUR DOOR.

WARNING

CAUTION

CAUTION

WARNING

WARNING

Pull sash chain and secure
in bracket for manual
operation of the door.

Summary of Contents for MGJ

Page 1: ... Interlock is Used ONE 2 OR MORE STANDARD 1 2 3 4 Stop Close Open IMPORTANT NOTES 1 The 3 Button Control Station provided must be connected for operation 2 If a STOP button is not used a jumper must be placed between termianls 3 and 4 3 Auxiliary control equipment may be any normally open two wire device such as pullswitch single button loop detector card key or such device Keyswitch Sensing Devic...

Page 2: ...ERSING EDGE IS STRONGLY RECOMMENDED FOR ALL COMMERCIAL OPERATOR INST ALLA TIONS REQUIRED WHEN THE 3 BUTTON CONTROL STATION IS OUT OF SIGHT OF DOOR OR ANY OTHER CONTROL AUTOMATIC OR MANUAL IS USED SPECIFICATIONS ELECTRICAL TRANSFORMER 24VAC CONTROL STATION NEMA 1 three button station OPEN CLOSE STOP WIRING TYPE MGJ B2 C2 Factory Shipped LGJ G2 Factory Shipped See pages 13 and 14 for optional contro...

Page 3: ...ur unit If necessary model MGJ may also be field modified to accommodate opposite handing Refer to the conversion instructions below and on page 4 REPLACEMENT PART LISTS MODEL MGJ Refer to the parts lists below for replacement kits available for your operator If optional modifications and or accessories are included with your operator certain components may be added or removed from these lists Ind...

Page 4: ... Switch Direction Locate Switch 1 on PCB in the electrical box Place pole 2 of Switch 1 in the OFF position With this setting limit switch labeled A is the close switch limit switch labeled B is the open switch IMPORTANT Refer to page 9 for for complete instructions on setting of limit switches 3 Affix Electrical Box Cover Caution Label Place the caution label on electrical box cover such that the...

Page 5: ... 2 2 1 1 2 1 1 1 2 4 8 2 8 4 2 Description Reversing Contactor See Notes Electrical Box Cover Electrical Box Capacitor Clamp See Notes Transformer 24V DPDT Relay Capacitor 7MFD See Notes Resistor 20 Ohm Terminal Block Assy 3 Lug 10 Position Terminal Block MGJ Limit Shaft 3 8 Bearing Plastic Flange Limit Nut Sprocket 48B07 Washer Shim 3 8 I D x 01 Flatwasher 3 8 Roll Pin 1 8 Dia x 3 4 Long E Ring 3...

Page 6: ...s time 2 Wrap drive chain around door sprocket and join roller chain ends together with master link 3 Raise operator to approximate mounting position and position chain over operator sprocket 4 Raise or lower operator until the chain is slightly taut not tight Make sure the operator output shaft is parallel to door shaft and sprockets are aligned When in position secure the operator to wall or mou...

Page 7: ...Support Bracket Mounting Bracket LH Mounting Bracket RH Gear Reducer 40 1 Electrical Box Motor Nut Stud 1 1 1 1 1 1 1 1 10 11397 10 11389 1 10 11398 2 32 11435 See Page 16 See Page 16 84 FN 10 84 FN 19144 EMERGENCY MANUAL OPERATION This operator a floor level disconnect chain to disconnect the door from the door operator allowing for manual operation of the door in case of emergency or power failu...

Page 8: ...rdance with local codes ENTRAPMENT PROTECTION ACCESSORIES OPTIONAL IT IS STRONGLY RECOMMENDED THAT A SENSING EDGE OR OTHER ENTRAPMENT PROTECTION DEVICE BE USED IN CONJUNCTION WITH THIS OPERATOR TAKE UP REEL Take up reel should be installed 12 above the top of the door COIL CORD Connect operator end of coil cord to junction box not supplied fastened to the wall approximately halfway up the door ope...

Page 9: ...over on the electrical enclosure and locate dip switch SW1 on circuit board The direction of the limit travel is determined by the switch SW1 pole 2 setting If your operator is mounted Motor Side Up Set dip switch SW1 pole 2 to ON position If your operator is mounted Motor Side Down Set dip switch SW1 pole 2 to OFF position NOTE See Mounting Options on page 5 to verify the correct mounting applica...

Page 10: ...aximum run time is 45 seconds MAXIMUM RUN TIME 2 ON CLOSE limit switch B OFF CLOSE limit switch A MAXIMUM RUN TIME 3 OFF DO NOT ADJUST 4 OFF DO NOT ADJUST CONSULT FACTORY FOR ADJUSTEMENT SWITCH 1 SETTINGS SWITCH 2 SETTINGS TIMER TO CLOSE SWITCH SETTING O ON F OFF 1 2 3 4 O O O O F O O O O F O O F F O O O O F O F O F O O F F O F F F O 1 2 3 4 O O O F F O O F O F O F F F O F O O F F F O F F O F F F ...

Page 11: ... Control Station WARNING Notice Push Buttons IMPORTANT Mount WARNING NOTICE beside or below the push button station MOUNT WARNING NOTICE DETERMINE WIRING TYPE Refer to the wiring diagram located on the inside cover the electrical box to determine the type of control wiring SPECIAL CONTROL WIRING If your operator was shipped from the factory with non standard control wiring or with optional accesso...

Page 12: ...SE LIMIT SWITCH NC C 1 7 10 OPEN SAFETY EDGE OPEN CLOSE LIMIT SWITCH AUX OPEN C NO NC LIMIT SWITCH NC C TO MOTOR POWER IN L1 3 PHASE INTERLOCK OP R1 OP OP CL CL OP CL OP 14 13 IN MOTOR R1 OPEN CLOSE R2 R1 OPEN CLOSE 2 14 13 CL CL LIMIT SWITCH NC CLOSE C R1 BK BK BK BRN BR YEL OR OR OR OR RED RED OR YEL YEL PUR OR PUR PUR PUR PUR PUR R3 RED BRN YEL OR OR SEE NOTE 1 RED WHEN PRESENT 230V BRAKE GY GY...

Page 13: ...SE LIMIT SWITCH NC C 1 7 10 OPEN SAFETY EDGE OPEN CLOSE LIMIT SWITCH AUX OPEN C NO NC LIMIT SWITCH NC C TO MOTOR POWER IN L1 3 PHASE INTERLOCK OP R1 OP OP CL CL OP CL OP 14 13 IN MOTOR R1 OPEN CLOSE R2 R1 OPEN CLOSE 2 14 13 CL CL LIMIT SWITCH NC CLOSE C R1 BK BK BK BRN BR YEL OR OR OR OR RED RED OR YEL YEL PUR OR PUR PUR PUR PUR PUR R3 RED BRN YEL OR OR SEE NOTE 1 RED WHEN PRESENT 230V BRAKE GY GY...

Page 14: ... Control Station WARNING Notice Push Buttons IMPORTANT Mount WARNING NOTICE beside or below the push button station MOUNT WARNING NOTICE DETERMINE WIRING TYPE Refer to the wiring diagram located on the inside cover the electrical box to determine the type of control wiring SPECIAL CONTROL WIRING If your operator was shipped from the factory with non standard control wiring or with optional accesso...

Page 15: ...aximum run time is 45 seconds MAXIMUM RUN TIME 2 ON CLOSE limit switch B OFF CLOSE limit switch A MAXIMUM RUN TIME 3 OFF DO NOT ADJUST 4 OFF DO NOT ADJUST CONSULT FACTORY FOR ADJUSTEMENT SWITCH 1 SETTINGS SWITCH 2 SETTINGS TIMER TO CLOSE SWITCH SETTING O ON F OFF 1 2 3 4 O O O O F O O O O F O O F F O O O O F O F O F O O F F O F F F O 1 2 3 4 O O O F F O O F O F O F F F O F O O F F F O F F O F F F ...

Page 16: ...n the electrical enclosure and locate dip switch SW1 on circuit board The direction of the limit travel is determined by the switch SW1 pole 2 setting If your operator is mounted Motor Side Up Set dip switch SW1 pole 2 to ON position If your operator is mounted Motor Side Down Set dip switch SW1 pole 2 to OFF position NOTE See Mounting Options on page 5 to verify the correct mounting application A...

Page 17: ...rdance with local codes ENTRAPMENT PROTECTION ACCESSORIES OPTIONAL IT IS STRONGLY RECOMMENDED THAT A SENSING EDGE OR OTHER ENTRAPMENT PROTECTION DEVICE BE USED IN CONJUNCTION WITH THIS OPERATOR TAKE UP REEL Take up reel should be installed 12 above the top of the door COIL CORD Connect operator end of coil cord to junction box not supplied fastened to the wall approximately halfway up the door ope...

Page 18: ...Support Bracket Mounting Bracket LH Mounting Bracket RH Gear Reducer 40 1 Electrical Box Motor Nut Stud 1 1 1 1 1 1 1 1 10 11397 10 11389 1 10 11398 2 32 11435 See Page 16 See Page 16 84 FN 10 84 FN 19144 EMERGENCY MANUAL OPERATION This operator a floor level disconnect chain to disconnect the door from the door operator allowing for manual operation of the door in case of emergency or power failu...

Page 19: ...s time 2 Wrap drive chain around door sprocket and join roller chain ends together with master link 3 Raise operator to approximate mounting position and position chain over operator sprocket 4 Raise or lower operator until the chain is slightly taut not tight Make sure the operator output shaft is parallel to door shaft and sprockets are aligned When in position secure the operator to wall or mou...

Page 20: ... 2 2 1 1 2 1 1 1 2 4 8 2 8 4 2 Description Reversing Contactor See Notes Electrical Box Cover Electrical Box Capacitor Clamp See Notes Transformer 24V DPDT Relay Capacitor 7MFD See Notes Resistor 20 Ohm Terminal Block Assy 3 Lug 10 Position Terminal Block MGJ Limit Shaft 3 8 Bearing Plastic Flange Limit Nut Sprocket 48B07 Washer Shim 3 8 I D x 01 Flatwasher 3 8 Roll Pin 1 8 Dia x 3 4 Long E Ring 3...

Page 21: ... Switch Direction Locate Switch 1 on PCB in the electrical box Place pole 2 of Switch 1 in the OFF position With this setting limit switch labeled A is the close switch limit switch labeled B is the open switch IMPORTANT Refer to page 9 for for complete instructions on setting of limit switches 3 Affix Electrical Box Cover Caution Label Place the caution label on electrical box cover such that the...

Page 22: ...ur unit If necessary model MGJ may also be field modified to accommodate opposite handing Refer to the conversion instructions below and on page 4 REPLACEMENT PART LISTS MODEL MGJ Refer to the parts lists below for replacement kits available for your operator If optional modifications and or accessories are included with your operator certain components may be added or removed from these lists Ind...

Page 23: ...ERSING EDGE IS STRONGLY RECOMMENDED FOR ALL COMMERCIAL OPERATOR INST ALLA TIONS REQUIRED WHEN THE 3 BUTTON CONTROL STATION IS OUT OF SIGHT OF DOOR OR ANY OTHER CONTROL AUTOMATIC OR MANUAL IS USED SPECIFICATIONS ELECTRICAL TRANSFORMER 24VAC CONTROL STATION NEMA 1 three button station OPEN CLOSE STOP WIRING TYPE MGJ B2 C2 Factory Shipped LGJ G2 Factory Shipped See pages 13 and 14 for optional contro...

Page 24: ... Interlock is Used ONE 2 OR MORE STANDARD 1 2 3 4 Stop Close Open IMPORTANT NOTES 1 The 3 Button Control Station provided must be connected for operation 2 If a STOP button is not used a jumper must be placed between termianls 3 and 4 3 Auxiliary control equipment may be any normally open two wire device such as pullswitch single button loop detector card key or such device Keyswitch Sensing Devic...

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