Chamberlain PowerDrive LW3000, User Manual

Page 1: ... 41 Repair Parts 42 43 1 2 hp Chain Drive Garage Door Opener Please read this manual and the enclosed safety materials carefully Fasten the manual near the garage door after installation The door WILL NOT CLOSE unless the Protector System is connected and properly aligned Periodic checks of the garage door opener are required to ensure safe operation The model number label is located on the front ...

Page 2: ... move or adjustgarage door door springs cables pulleys brackets or their hardware ALL ofwhich are under EXTREME tension Disable ALL locks and remove ALL ropes connected to garage door BEFORE installation and operating garage door opener to avoid entanglement To preventdamage to garage door and opener ALWAYS disable locks BEFORE installing and operating the opener ONLY operate garage door opener at...

Page 3: ...TENSION BRACKETS MODEL 41A5281 OR WOOD BLOCKS Depending upon garage construction extension brackets or wood blocks may be needed to install the safety reversing sensor n FASTENING HARDWARE Alternate floor mounting ofthe safety reversing sensor will require hardware notprovided n OUTSIDE QUICK RELEASE MODEL 7702CB Required for a garage with NO access door n DOOR REINFORCEMENT Required ifyou have a ...

Page 4: ...D Curved door arm E Straight door arm Packaged inside front rail section F Trolley NOTE Be sure to assemble the trolley before sliding onto rail G Emergency release rope and handle H Rail 1 front and 4 center sections I Hanging brackets 2 Packaged inside the front rail section J Garage door opener motor unit K Chain spreader with screws L U bracket M Chain and cable N Door control Door Control But...

Page 5: ...x7 8 4 Lock Washer 5 16 18 7 Nut 5 16 18 8 Self Threading Screw 1 4 14x5 8 2 Clevis Pin 5 16 x1 Clevis Pin 5 16 x1 1 4 Carriage Bolt 1 4 20x1 2 2 Wing Nut 1 4 20 2 ASSEMBLY HARDWARE INSTALLATION HARDWARE Screw 6ABx1 2 Drywall Anchors 2 Screw 6 32x1 2 DOOR CONTROL HARDWARE Insulated Staples Not Shown Lag Screw 5 16 9x1 5 8 4 Threaded Shaft Preparation ...

Page 6: ...thin the rail section 2 Align the rail sections on a flatsurface as shown and slide the tapered ends into the larger ones Tabs along the side will lock into place 3 Place the motor uniton packing material to protectthe cover and restthe back end ofthe rail on top For convenience puta supportunder the frontend ofthe rail 4 As a temporary stop inserta screwdriver into the hole 10 25 cm from the fron...

Page 7: ... with a 1 4 20 lock nut Do NOT overtighten 2 Remove the two bolts from the top ofthe motor unit 3 Use the carton to supportthe frontend ofthe rail 4 Place the U bracket flatside down onto the motor unitand align the bracketholes with the boltholes 5 Fasten the U bracketwith the previously removed bolts DO NOT use any power tools The use ofpower tools may permanently damage the garage door opener 6...

Page 8: ...lley into the window as shown 4 Insertthe idler boltfrom the top through the rail and pulley Tighten with a 3 8 lock washer and nutunderneath the rail until the lock washer is compressed 5 Rotate the pulley to be sure itspins freely 6 Locate the rail tab The rail tab is between the idler boltand the trolley in the frontrail section Use a flathead screwdriver and liftthe rail tab until the tab is v...

Page 9: ...motor unitinto the sloton the chain spreader around the sprocketonto the chain spreader and continuing to the trolley assembly The sprocketteeth mustengage the chain b 4 Check to make sure the chain is nottwisted then connectitto the threaded shaftwith the remaining master link 5 Thread the inner nutand lock washer onto the trolley threaded shaft 6 Insertthe trolley threaded shaftthrough the hole ...

Page 10: ...Ifthe chain returns to the position shown when the door is open do notre adjustthe chain NOTES l During future maintenance ALWAYS pull the emergency release handle to disconnectthe trolley before adjusting the chain l You may notice loosening ofthe chain after AdjustmentStep 3 Testthe Safety Reversal System Check for proper tension and readjustchain ifnecessary Then repeatAdjustment Step 3 You hav...

Page 11: ...t 1 83 m above the floor and avoiding contactwith vehicles to avoid accidental release 7 NEVER connectgarage door opener to power source until instructed to do so 8 NEVER wear watches rings or loose clothing while installing or servicing opener They could be caughtin garage door or opener mechanisms 9 Install wall mounted garage door control within sightofthe garage door outofreach ofchildren atmi...

Page 12: ...rance is minimal It may be mounted on the wallupside down if necessary to gain approximately 1 2 1 cm Ifyou need to install the header bracketon a 2x4 on wall or ceiling use lag screws not provided to securely fasten the 2x4 to structural supports 3 Open your door to the highestpointoftravel as shown Draw an intersecting horizontal line on the header wall 2 5 cm above the high point l 2 5 cm above...

Page 13: ...hardware provided UP Wall Mount Optional Mounting Holes Vertical Centerline of Garage Door Header Wall Header Bracket 2x4 Structural Support Door Spring Garage Door Highest Point of Garage Door Travel Horizontal Line Lag Screw 5 16 9x1 5 8 OPTION B CEILING INSTALLATION 1 Extend the vertical centerline onto the ceiling as shown 2 Center the bracketon the vertical mark no more than 6 15 cm from the ...

Page 14: ...4 placed on top section of door 1 Remove the packing material and liftthe garage door opener onto a ladder 2 Fully open the door and place a 2x4 laid flat under the rail For one piece doors without tracks lay the 2x4 on it s side NOTE A 2x4 is ideal for setting the distance between the rail and the door Ifthe ladder is nottall enough you will need help atthis point Ifthe door hits the trolley when...

Page 15: ... 5 16 9x1 5 8 1P HKPKUJGF EGKNKPIU WUG VJG NCI UETGYU VQ CVVCEJ C UWRRQTVDTCEMGV PQV RTQXKFGF VQ VJG UVTWEVWTCN UWRRQTVU DGHQTG KPUVCNNKPI VJG ICTCIG FQQT QRGPGT CMG UWTG VJG ICTCIG FQQT QRGPGT KU CNKIPGF YKVJ VJG JGCFGT DTCEMGV GCUWTG VJG FKUVCPEG HTQO GCEJ UKFG QHVJG ICTCIG FQQT QRGPGT VQ VJG UWRRQTVDTCEMGV WVDQVJ RKGEGU QHVJG JCPIKPI DTCEMGVVQ TGSWKTGF NGPIVJU VVCEJ VJG GPF QHGCEJ JCPIKPI DTCEM...

Page 16: ...panel or lightsocket STEP 7 Attach the emergency release rope and handle To preventpossible SERIOUS INJURY or DEATH from a falling garage door Ifpossible use emergency release handle to disengage trolley ONLY when garage door is CLOSED Weak or broken springs or unbalanced door could resultin an open door falling rapidly and or unexpectedly NEVER use emergency release handle unless garage doorway i...

Page 17: ... the bracket 2 Position the top edge ofthe bracket2 4 5 10 cm below the top edge ofthe door OR directly below any structural supportacross the top ofthe door 3 Mark drill holes and install as follows depending on your door s construction Metalorlight weight doors using a verticalangle iron brace between the doorpanelsupport and the doorbracket Drill 3 16 fastening holes Secure the door bracketusin...

Page 18: ...ds NOTE The door bracketmay be installed on the top edge ofthe door ifrequired for your installation Refer to the dotted line optional placementdrawing For a door with no exposed framing or for the optional installation use lag screws 5 16 x1 1 2 not provided to fasten the door bracket Vertical Centerline of Garage Door Optional Placement of Door Bracket Door Bracket Header Bracket Header Wall 2x4...

Page 19: ...crease door arm rigidity and attach using the bolts nuts and lock washers 5 Pull the emergency release handle toward the garage door opener until the trolley release arm is horizontal The trolley will re engage automatically when the garage door opener is activated NOTE Ifthe holes in the curved door arm and the straightdoor arm do notalign reverse the straight door arm selecttwo holes as far apar...

Page 20: ...ntrol push button The trolley will travel to the fully closed position n Manually close the door and liftthe door arm to the trolley The arm should touch the trolley justahead ofthe door arm connector hole Ifthe arm is behind the connector hole adjustthe limitfurther One full turn equals 2 5 cm oftrolley travel 3 Connect the doorarm to the trolley Close the door and join the curved arm to the conn...

Page 21: ... NOTE Your productmay look differentthan the illustrations HARDWARE Screw 6ABx1 1 4 2 Drywall Anchors 2 Screw 6 32x1 2 Connect the doorcontrolwires 1 Strip 7 16 11 mm ofinsulation from one end ofbell wire and connectto the two screw terminals on back ofdoor control by color white wire to WHT 1 and white red wire to the RED 2 Ifyour garage is pre wired for the door control choose any two wires to c...

Page 22: ...1 mm ofinsulation from the end ofthe wire near the garage door opener 3 Connectthe wire to the red and white terminals on the garage door opener Ifyour garage is pre wired make sure you use the same wires thatare connected to the door control To insert or release wires from the terminal push in the tab with screwdriver tip Staple RED WHITE WHITE GREY 7 16 11 mm 2 3 1 STEP 12 Attach the warning lab...

Page 23: ...ck ofsectional garage doors withoutadditional hardware Ifitis necessary to mountthe units on the wall the brackets mustbe securely fastened to a solid surface such as the wall framing Extension brackets see accessories are available ifneeded Ifinstalling in masonry construction add a piece ofwood ateach location to avoid drilling extra holes in masonry if repositioning is necessary The invisible l...

Page 24: ... The lenses on both sensors should pointtoward each other Make sure the lens is notobstructed by the sensor bracket Not provided No more than 6 inches 15 cm 1 2 Inside Garage Wall Not provided Lens Carriage Bolt 1 4 20x1 2 Wing Nut 1 4 20 3 4 OPTION C FLOOR INSTALLATION Use an extension bracket notprovided or wood block to raise the sensor bracketifneeded 1 Carefully measure the position ofboth se...

Page 25: ...ner Attach the wire to the wall and ceiling with the staples 2 Strip 7 16 inch 11 mm ofinsulation from each setofwires Separate the wires Twistthe white wires together Twistthe white black wires together 3 Insertthe white wires into the white terminal on the garage door opener Insertthe white black wires into the grey terminal on the garage door opener To insertor remove the wires from the termina...

Page 26: ...nnectto the yellow wire and the white black wire would connectto the purple wire 4 Atthe garage door opener strip 7 16 inch 11 mm ofinsulation from each end ofthe wires previously chosen for the safety reversing sensors Twistthe like colored wires together 5 Insertthe wires connected to the white safety sensor wires to the white terminal on the garage door opener Insertthe wires thatare connected ...

Page 27: ...o a grounding type outlet Ifthe plug doesn tfitinto your outlet contacta qualified electrician to install the proper outlet THERE ARE TWO OPTIONS FOR CONNECTING POWER OPTION A TYPICAL WIRING 1 Plug in the garage door opener into a grounded outlet 2 DO NOT run garage door opener atthis time OPTION B PERMANENT WIRING If permanent wiring is required by yourlocalcode referto the following procedure To...

Page 28: ...The LEDs in both sensors will glow steadily ifthey are aligned and wired correctly Green LED Amber LED If the receiving sensor is in direct sunlight switch it with sending sensor so it is on the opposite side of the door invisible light beam SENDING SENSOR RECEIVING SENSOR IF THE AMBER LED ON THE SENDING SENSOR IS NOT GLOWING 1 Make sure there is power to the garage door opener 2 Make sure the sen...

Page 29: ...terferes with the door s upward travel itwill stop Ifanything interferes with the door s downward travel including binding or unbalanced doors itwill reverse HOW AND WHEN TO ADJUST THE LIMITS If the doordoes not open completely but opens at least five feet 1 5 m Increase up travel Turn the UP limitadjustmentscrew clockwise One turn equals 2 5 cm of travel NOTE To preventthe trolley from hitting th...

Page 30: ... itwill reverse HOW AND WHEN TO ADJUST THE FORCES 1 Test the DOWN close force l Grasp the door bottom when the door is abouthalfway through DOWN close travel The door should reverse Reversal halfway through down travel does notguarantee reversal on a 1 1 2 3 8 cm obstruction See AdjustmentStep 3 page 30 If the dooris hard to hold or doesn t reverse DECREASE the DOWN close force by turning the cont...

Page 31: ...n contactwith the 1 1 2 inch board remove the board and open close the door 3 or 4 times to testthe adjustment Ifthe garage door opener continues to fail the safety reversal test call a trained door systems technician 1 2 STEP 4 Test the Protector System Withouta properly installed safety reversing sensor persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage ...

Page 32: ...NEVER use emergency release handle unless garage doorway is clear ofpersons and obstructions 8 NEVER use handle to pull garage door open or closed Ifrope knotbecomes untied you could fall 9 After ANY adjustments are made the safety reversal system MUST be tested 10 Safety reversal system MUST be tested every month Garage door MUST reverse on contactwith 1 1 2 3 8 cm high object or a 2x4 laid flat ...

Page 33: ...ize is A19 Bulb power is 100 watts maximum Security light feature Lights will also turn on when someone walks through the open garage door With a Multi Function Door Control this feature may be turned offas follows With the opener lights off press and hold the lightbutton for 10 seconds until the lightgoes on then offagain To restore this feature startwith the opener lights on then press and hold ...

Page 34: ...y will reconnecton the nextUP or DOWN operation either manually or by using the door control or remote control NOTICE Care of Your Opener LIMIT AND FORCE ADJUSTMENTS Weather conditions may cause some minor changes in door operation requiring some re adjustments particularly during the firstyear ofoperation Pages28 and 29 refer to the limitand force adjustments Only a screwdriver is required Follow...

Page 35: ...nce or any binding problems l Refer to AdjustmentStep 2 Adjustthe force 4 My doorreverses forno apparent reason afterfully closing and touching the floor Repeat safety reverse testafter adjustments to force or travel limits The need for occasional adjustmentfor the force and limitsettings is normal Weather conditions in particular can affect door travel l Refer to AdjustmentStep 1 Adjustthe UP and...

Page 36: ...ing sensors 3 Flashes Door control or wire shorted Symptom LED is not lit on doorcontrol l Inspectdoor control wires for a short staple in wire replace as needed l Disconnectwires atdoor control touch wires together If motor unitactivates replace door control l Ifmotor unitdoes notactivate disconnectdoor control wires from motor unit Momentarily shortacross red and white terminals with jumper wire...

Page 37: ... Button click click 1 2 PROGRAM A REMOTE CONTROL USING THE MULTI FUNCTION DOOR CONTROL 1 Press and hold the button on the hand held remote thatyou wish to operate your garage door 2 While holding the remote button press and hold the LIGHT button on the Multi Function Door Control Continue holding both buttons while you press the push bar on the Multi Function Door Control all three buttons are hel...

Page 38: ...he PIN has been learned Testby pressing the new PIN then press Enter The door should move To set a temporary PIN You may authorize access by visitors or service people with a temporary 4 digitPIN After a programmed number ofhours or number ofaccesses this temporary PIN expires and will no longer open the door It can be used to close the door even after ithas expired To seta temporary PIN 1 Press t...

Page 39: ...ttery use the visor clip or screwdriver blade to pry open the case as shown Insertbattery positive side up NOTICE To complywith FCC and orIndustryCanada IC rules adjustmentormodificationsofthisreceiverand ortransmitterare prohibited exceptforchanging the code setting orreplacing the battery THEREARENOOTHER USER SERVICEABLEPARTS Tested to Comply with FCC Standards FOR HOME OR OFFICE USE Operation i...

Page 40: ...safety reversing sensor installation onto the wall or floor Remote Light Control Optional For safety reversing sensor installation onto the wall or floor Garage Door Monitor Monitors the status of your garage door from inside your home System Surge Protector The Garage Door Opener Surge Protector is designed to protect Chamberlain garage door openers against damage from lighting and power surges E...

Page 41: ... you This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state CHAMBERLAIN 1 YEAR LIMITED WARRANTY LIFETIME MOTOR LIMITED WARRANTY PD610D PD612D The Chamberlain Group Inc Seller warrants to the first retail purchaser of this product for the residence in which this product is originally installed that it is free from defect in materials ...

Page 42: ... IN DURATION TO THE TWO YEAR LIMITED WARRANTY PERIOD SET FORTH ABOVE EXCEPT THE IMPLIED WARRANTIES WITH RESPECT TO THE MOTOR WHICH ARE LIMITED IN DURATION TO THE TEN YEAR LIMITED WARRANTY PERIOD FOR THE MOTOR AND NO IMPLIED WARRANTIES WILL EXIST OR APPLY AFTER SUCH PERIOD Some States do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you THIS LI...

Page 43: ...ease Rope and Handle 41A2828 4 Header Bracket with Clevis Pin and Fastener 41A5047 2 5 Remote Control Visor Clip 29B137 6 Safety Sensor Bracket 41A5266 1 7 Safety Sensor Kit Receiving and sending sensors with wire 41A5034 8 Straight Door Arm 178B34 9 White and Red White Wire 41B4494 1 10 3V2030 Lithium Battery 10A20 11 Hanging Brackets 12B776 Contact Information For installation and service inform...

Page 44: ...tch Assembly 41D3452 12 Universal Motor 41D3058 13 Limit Switch 41A2818 14 Interrupter Cup Assembly 41A2822 1 15 RPM Sensor 41C4398 16 Receiver Logic Board Models PD210D PD212D HD200D 248730 LW2000 Models PD610D PD612D HD400D LW3000 41AC050 1M 41AC050 2M 17 High Voltage Wire Harness Low Voltage Wire Harness 41C5497 41C5498 18 End Panel for Receiver Logic Board Models PD610D PD612D HD400D LW3000 Mo...