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INDIVIDUAL COMPONENTS

ITEM   PART #          DESCRIPTION                  

QTY

1
2
3
4
5
6
7
8
9

10
11
12
13
14
15
16

Frame 
Frame, Spacer
Bracket,Panel Shield Mtg.
Screw, #8-32 
Rivet
Hinge
Bolt,Carriage Head, 5/16-18 X 1”
Nut, Serrated Flange, 5/16-18
Vent
Limit Frame
Sheild, Front
Sheild, Light
#48 Chain x 47 Links
#48 Chain x 53 Links
Frame Spacer Bracket
Terminal Block Bracket

2
2
1

28

3
1
6
6
1
1
1
1
1
1
1
1

10-15643
10-15637
10-15645
171A0384
80-15395
80-15636
82-RN31-08
84-FN-31
10-17129
10-15642
10-17475
10-17499
19-48047MB
19-48053MB
10-17730
10-15641

K72-16052        LIMIT SHAFT KIT

ITEM   PART #         DESCRIPTION                QTY

L1
L2
L3
L4
L5
L6
L7
L8

Shaft, Limit 3/8”
Limit Nut
Sprocket, 9 Tooth
Roll Pin, 1/8” dia X 1”
Bushing, 3/8” I.D., Keyed
E-Ring, 3/8”
Shim Washer, 3/8”dia. X .050 Thk
Shim Washer 3/8”dia. X .010 Thk

1
2
1
1
2
2
2
6

11-15647
13-10024
15-48B9A1
86-RP04-100
12-10028
87-E-038
80-10025
80-10026

K75-17716    DISCONNECT SHAFT KIT

ITEM   PART #         DESCRIPTION                QTY

D1
D2
D3
D4
D5
D6
D7
D8
D9

D10
D11
D12
D13
D14
D15

Disconnect Hub
Bevel Gear Yoke
Support Bracket
Lever, Release
Shaft, Disconnect
Sprocket Assy
Spring, Compression 
Release Rope Assembly
Key, Disconnect, 1/4 X 1/4 X 7/8”
Screw, #10-32, H.H. Socket
Nut, 1/4-20 Serrated Flange
Lock Washer, #10, ZP
Cotter Pin, 1/8 X 1-3/4” Long 
E-Ring, 1”, Plated
Carr. Bolt 1/4-20 1/2

1
1
1
1
1
1
1
1
2
2
2
2
5
2
2

07-16540
10-11023
10-11358
10-16541
11-15648
15-16543
18-10467
75-17727
80-11416
82-SH10-12
84-FN-25
85-LS-10
86-CP04-112
87-E-100
171A0191

ELECTRONICS

ITEM   PART #         DESCRIPTION                QTY

E1
E2
E3
E4
E5
E6
E7
E8
E9

E10
E11
E12
E13
E14
E15

PCB Assy, RJO
Capacitor, Motor
Clamp, Capacitor
Terminal Block, 120 Volt
Shield, PCB Panel
Standoff, End Panel
PCB, Interface
Washer, Term. Cup #8, Ground
Ground Screw
Power Cord, 4 Foot
Strain Relief, Power Cord
Bracket, PCB Interface
Standoff Assy. PCB Interface
Screw, #8-32
Socket

1
1
1
1
1
2
1
1
1
1
1
1
4
8
1

79-16088
030B0363
012A0373
001B3878-1
10-15639
80-15649
79-17467
216A0149
171A0453
026B0073
028A0078
10-17729
75-13705
171A0384
175C0147

K72-16051        OUTPUT SHAFT KIT

ITEM   PART #         DESCRIPTION                QTY

O1
O2
O3
O4
O5
O6

Shaft, Output,1”
Sprocket, 1” I.D., 32 Tooth
Bushing, 1” I.D., Keyed
Shim Washer, 1” I.D., 1/16 Thk
E-Ring, 1”
Roll Pin, 5/16” X 2” Long

1
1
2
6
2
2

11-17943
15-48B32LXX
12-10715
80-206-11
87-E-100
86-RP10-200

K72-16050    REDUCTION SHAFT KIT

ITEM   PART #         DESCRIPTION                QTY

R1
R2
R3
R4
R5
R6
R7
R8
R9

Shaft, Reduction, 1/2”
Drive Gear, 1/2” I.D.
Roll Pin, .187 X 15/16” Long
Sprocket, 1/2” I.D., 12 Tooth
Bearing Motor Bracket
Shim Washer, 1/2” I.D., .030 Thk
E-Ring, 1/2”
Worm Gear
Roll Pin, 3/16” x 15/16” Long

1
1
2
1
2
4
2
1
1

11-15645
081B0045
146A0053
15-48B12CXX
011B0041
216A0148
158A0030
081C0179
146A0053

K75-16424              MOTOR KIT

ITEM   PART #         DESCRIPTION                QTY

M1
M2
M3

Motor
Bracket, Motor Assy
Bearing, Oil Impregnated

1
1
1

123D0155
012D0381
011A0034

K75-16426

RPM SENSOR KIT

ITEM   PART #         DESCRIPTION                QTY

S1
S2
S3
S4

PCB
Bracket, PCB
Interrupter Cup
Ring, Interrupter Cup

1
1
1
1

001B3000
093D0148
158A0062
158A0040

K74-16053       LIMIT SWITCH KIT

ITEM   PART #         DESCRIPTION                QTY

L9

L10
L11
L12
L13
L14
L15
L16
L17
L18

Screw, #10-32 x 1/2”
Depress Plate
Spring, Depress Plate
Screw, Depress Plate
Nut, Depress Plate
Standoff, Limit Switch
Screw, Limit Switch
Nut Plate, Through
Nut Plate, Threaded
Limit Switch

4
1
2
2
2
2
4
2
2
2

82-WX10-08T
10-10013
18-10036
82-PX06-16
84-LH-06
31-12542
82-PX04-20
10-12806
10-12553
23-10041

REPAIR PARTS KITS – MODEL RJO

Refer to the parts lists below for replacement kits available for your operator. If optional modifications and/or accessories are included
with your operator, certain components may be added or removed from these lists. Individual components of each kit may not be avail-
able. Please consult a parts and service representative regarding availability of individual components.

K75-17712        PLASTIC KIT 

ITEM   PART #         DESCRIPTION                QTY

P1

P2
P3
P4
P5
P6
P7

Cover, Left Guard
Cover, Right Guard
False Cover
Left Cover
Right Cover
Lens Cover
Lens Fastener
Push Fastener

1
1
1
1
1
1
2
2

13-17124-L
13-17124-R
13-17125
13-17126-L
13-17126-R
13-17128
82-17127
82-17637

Summary of Contents for RJO

Page 1: ...afety materials carefully n n Fasten the manual near the garage door after installation n n The door WILL NOT CLOSE unless the Protector Systemis connected and properly aligned n n Periodic checks of the opener are required to ensure safe operation n n The model number label is located on the front panel of your opener THE CHAMBERLAIN GROUP INC 845 LARCH AVE ELMHURST ILLINOIS 60126 1196 WWW CHAMBE...

Page 2: ...n Sensor 9 CONTENTS PAGE INSTALLATION CON T Install the Door Control 10 The Protector System 12 Install the Safety Reversing Sensor 13 POWER WIRING Power Wiring 11 Wiring Diagram 21 PRINTED CIRCUIT BOARD SETTING Receiver and Remote Control Programming 18 ADJUSTMENTS Model RJO Manual Disconnect 8 Limit Adjustments 16 Force Adjustments 16 Test the Safety Reverse System 17 Test the Protector System 1...

Page 3: ...instructions will call for hand tools as illustrated below WARNING CAUTION WARNING WARNING CAUTION To prevent damage to garage door and opener ALWAYS disable locks before installing and operating the opener ONLY operate garage door opener at 120V 60 Hz to avoid malfunction and damage Preparing your garage door Before you begin Disable locks Remove any ropes connected to garage door Complete the fo...

Page 4: ...th the unit may be used for this purpose Securely anchor the shipping base to the wall then mount the operator securely to the base This surface must a Be rigid to prevent play between operator and door shaft b Provide a level base c Permit the operator to be fastened securely with the drive shaft parallel to the door shaft The safety and life of the operator will be adversely affected if any of t...

Page 5: ...before installing opener 4 Disable all locks and remove all ropes connected to garage door before installing opener to avoid entanglement 5 Install garage door opener 6 feet or more above th floor 6 Mount emergency release handle 5 feet above floor 7 NEVER connect garage door opener to power source until instructed to do so 8 NEVER wear watches rings or loose clothing while installing or servicing...

Page 6: ...at suits your application NOTE Mounting Hardware Minimum 4 M8 Grade 5 Bolts Electrical Connections All fittings and conduit connections must meet local electrical code requirements OPTIMUM DISTANCE 12 15 7 TYP 6 Minimum Disconnect Handle 6 TYP 5 Minimum Preparation 1a The operator powerhead should be raised into its mounting position by use of a hoist or elevated platform 1b Acceptable lifting poi...

Page 7: ...nexpectedly NEVER use emergency release handle unless garage doorway is clear of persons and obstructions WARNING CAUTION W RELEASE CABLE KEYHOLE BRACKET ATTACHED TO OPERATOR EMERGENCY RELEASE HANDLE OVERHAND KNOT 3 Attach other side of door sprocket cover using 8 x 3 8 screws provided 4 Raise operator to approximate mounting position and position chain over operator sprocket 5 Raise or lower oper...

Page 8: ...ght will turn ON and remain lit for approximately 4 1 2 minutes when power is connected Then the light will turn OFF Replace thumb screws If the bulb burns out prematurely due to vibration replace with a standard neck Garage Door Opener bulb 75 WATT LIGHT BULB THUMB SCREW To prevent possible SERIOUS INJURY or DEATH from a falling garage door If possible use emergency release handle to disengage op...

Page 9: ...r installed to make up the difference EXAMPLE If you measure 2 7 8 you will need a 1 8 thick backer If you measure 3 you will need to install a 1 4 thick backer etc Repeat step 6 if a backer was installed 7 Drill pilot holes for the 5 CTS lag bolt mounting screws To prevent possible SERIOUS INJURY OR DEATH SECURELY mount the operator for proper operation of the Cable Tension Sensor Assembly WARNIN...

Page 10: ...l and the Maintenance Instruction label in a prominent location on the inside of the garage door If the label adhesive will not adhere to your garage wall surface or becomes loose with time use tacks to secure the label alongside the Door Control WARNING CAUTION To prevent possible SERIOUS INJURY or DEATH from electrocution Be sure power is not connected BEFORE installing door control Connect ONLY...

Page 11: ...move the 3 prong cord 3 Connect the black line wire to the screw on the brass terminal the white neutral wire to the screw on the silver terminal and the ground wire to the green ground screw The opener must be grounded Refer to figure 6 3a Re install internal shield 4 Re install the cover POWER WIRING LOOSEN 2 COVER SCREWS FOR ACCESS TO POWER CONTROL WIRING AND LIMIT FORCE ADJUSTMENTS FIGURE 5 FI...

Page 12: ...eye lens The mounting brackets are designed to clip onto the track of sectional garage doors without additional hardware THE PROTECTOR SYSTEM If it is necessary to mount the units on the wall the brack ets must be securely fastened to a solid surface such as the wall frame Extension brackets are available if need ed If installing in masonry construction add a piece of wood at each location to avoi...

Page 13: ...g the door Be sure there is enough clearance for the sensor beam to be unobstructed If additional depth is needed an extension bracket or wood blocks can be used Use bracket mounting holes as a template to locate and drill 2 3 16 diameter pilot holes on the wall at each side of the door no higher than 6 above the floor Attach the brackets to wall with lag screws not provided If using extension bra...

Page 14: ... black wires sufficiently to connect to the opener terminal screws white to IR white and white black to IR white black FIGURE 12 FIGURE 13 ALIGNING THE SAFETY SENSORS Plug in the opener The indicator lights in both the sending and receiving eyes will glow steadily if wiring connections and alignment are correct The sending eye orange indicator light will glow regard less of alignment or obstructio...

Page 15: ...alling rapidly and or unexpectedly 6 NEVER use emergency release handle unless garage doorway is clear of persons and obstructions 7 NEVER use handle to pull garage door open or closed If rope knot becomes untied you could fall 8 If one control force or travel limits is adjusted the other control may also need adjustment 9 After any adjustments are made the safety reversal system MUST be tested 10...

Page 16: ...ION WARNING WARNING CAUTION 16 If other problems persist call our toll free number for assistance 1 800 528 2806 FORCE ADJUSTMENTS The open down force adjustments are made by adjusting two control knobs inside the operator end panel One knob controls the drive force adjustment The second knob controls the sensitivity which is the change of force as seen by the operator To set the forces 1 Adjust t...

Page 17: ...close the door NOTE If you open close too many times the motor will stop due to thermal override cut off FORCE ADJUSTMENTS CON T TEST THE SAFETY REVERSE SYSTEM Without a properly installed safety reversal system persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage door Safety reversal system MUST be tested every month If one control force or travel limits is...

Page 18: ... for changing the code setting or replacing the transmitter battery THERE ARE NO OTHER USER SERVICEABLE PARTS Tested to Comply with FCC Standards FOR HOME OR OFFICE USE Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Your garage doo...

Page 19: ...n l l P P FIGURE 14 FIGURE 15 TO ADD A REMOTE CONTROL 1 Press and hold the remote control push button See Figure 14 2 Then press and release the Smart learn button on the back panel of the opener in Figure 15 The indicator light on the panel will begin to blink and the opener light will flash once 3 Release the remote control push button Now the opener will operate when that remote control button ...

Page 20: ...crew terminal connections Check for incorrect wiring between sensors and opener Check for a broken wire Check alignment Check for an open wire to the receiving eye Check CTS switch closure Realign either sensor MANUAL RELEASE TEST CLOSE GARAGE DOOR then pull down on the red manual release handle and engage cable stop in slot of retaining bracket The operator output sprocket will dis connect If you...

Page 21: ... 8 7 6 5 4 3 2 1 RPM OPEN CLOSE YE YE GY WH BR PU WH BK BL RD YE PU GY WH GY GROUND GN BK WH CONTROL WIRING POWER WIRING GN BK WH N O N C COM CTS WIRING TRANSMITTING EYE RECEIVING EYE CTS SWITCH BK BK BK WH WH R1 CMN TB1 IR WHITE IR WH BK D1 SBC S1 SBC WIRING DIAGRAM ...

Page 22: ...17467 216A0149 171A0453 026B0073 028A0078 10 17729 75 13705 171A0384 175C0147 K72 16051 OUTPUT SHAFT KIT ITEM PART DESCRIPTION QTY O1 O2 O3 O4 O5 O6 Shaft Output 1 Sprocket 1 I D 32 Tooth Bushing 1 I D Keyed Shim Washer 1 I D 1 16 Thk E Ring 1 Roll Pin 5 16 X 2 Long 1 1 2 6 2 2 11 17943 15 48B32LXX 12 10715 80 206 11 87 E 100 86 RP10 200 K72 16050 REDUCTION SHAFT KIT ITEM PART DESCRIPTION QTY R1 R...

Page 23: ...23 ILLUSTRATED PARTS MODEL RJO ...

Page 24: ...ORMATION IS AVAILABLE 6 DAYS A WEEK CALL OUR TOLL FREE NUMBER 1 800 528 2806 HOURS 7 00 TO 3 30 p m Mountain Std Time MONDAY Through SATURDAY WHEN ORDERING REPAIR PARTS PLEASE SUPPLY THE FOLLOWING INFORMATION PART NUMBER DESCRIPTION MODEL NUMBER ADDRESS ORDER TO THE CHAMBERLAIN GROUP INC Electronic Parts Service Dept 2301 N Forbes Blvd Suite 104 Tucson AZ 85745 ...

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