Champion Global Power Equipment 100396, Operator'S Manual

Page 1: ...read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the time of publication but are subject to change without notice Covered by one or more of the following U S Patent Numbers 10 221 780 16 191 503 and other U S and foreign...

Page 2: ...t all carbon monoxide risks you ll be better prepared to protect your family from this colorless oderless threat CARBON MONOXIDE SAFETY THE BIG PICTURE KNOW THE SYMPTOMS Headache Nausea Shortness of breath Dizziness Fatigue STAY ALERT WITH CARBON MONOXIDE DETECTORS POINT FUMES AWAY FROM NEARBY PEOPLE KEEP IT OUTSIDE AND AWAY FROM DOORS WINDOWS AND GARAGES ALWAYS READ THE OPERATOR S MANUAL FIRST MA...

Page 3: ...23 Connecting Electrical Loads 23 Do Not Overload Generator 23 12V DC Regulated Automotive Style Outlet 24 Parallel Operation 24 Stopping the Engine 24 Moving the Generator 25 Operation at High Altitude 25 Overload Operation 26 Smart Charger 26 Maintenance 26 Cleaning the Generator 26 Changing the Engine Oil 27 Cleaning and Adjusting the Spark Plug 27 Cleaning the Air Filter 27 Cleaning the Spark ...

Page 4: ...vice Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication and we reserve the right to change alter and or improve the product and this document at any time without prior notice CPE highly values how our products are designed manufactured operated and serviced as well as providing safety to the operator and those around the ...

Page 5: ... dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires or receptacles DO NOT use electrical cords that are worn damaged or frayed Use only Champion electrical cords for proper application DO NOT operate generator in wet weather DO NOT allow children or unqualified persons to operate or service the generator Use a ground fault circ...

Page 6: ...WARNING Although the generator contains a spark arrester maintain a minimum distance of 5 ft 1 5 m from dry vegetation to prevent fires CAUTION Exceeding the generator s running capacity can damage the generator and or electrical devices connected to it DO NOT overload the generator DO NOT tamper with the governed speed DO NOT modify the generator in any way CAUTION Start the generator and allow t...

Page 7: ...eep any and all LPG away from skin at all times When adding or removing gasoline DO NOT light or smoke cigarettes Turn the generator off and let cool for at least two minutes before removing the gasoline cap Always loosen the cap slowly to relieve pressure in the tank Only fill or drain gasoline outdoors in a well ventilated area DO NOT pump gasoline directly into the generator at the gas station ...

Page 8: ... de prévention contre les incendies FOR USE IN A WEATHER PROTECTED AREA ONLY DO NOT EXPOSE TO RAIN WARNING DANGER EMPLOYEZ UNIQUEMENT DANS UN EMPLACEMENT A L ABRI DES INTEMPÉRIES NE PAS EXPOSER À LA PLUIE FOR ELECTRICAL EQUIPMENT ONLY POUR MATERIEL ÉLECTRIQUE SEULEMENT AVERTISSEMENT DANGER WHEN STORING GASOLINE PROPANE LPG OR EQUIPMENT WITH FUEL IN IT Store away from furnaces stoves water heaters ...

Page 9: ...quirements before operation Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock Improper connections to a building can allow current to backfeed into utility lines creating an electrocution hazard A transfer switch must be used when connecting to a building Fire Explosion Fuel and its vapors are extremely flammable and explosive Fire or explos...

Page 10: ...nsult your local waste authority for information regarding available recycling and or disposal options Blindness or severe burns Electrolyte solution can cause blindness or severe burns Shield eyes Explosive gases can cause blindness or injury If damaged battery may emit hazardous fumes If fumes present move battery to a well ventilated area Eye protection Always wear eye protection with side shie...

Page 11: ...and learn their meaning Proper interpretation of these symbols will allow you to more safely operate the product SYMBOL MEANING Propane Gasoline Choke Engine Start Ignition Switch Engine Stop ECO Economy Mode Smart Charger Output SYMBOL MEANING Overload Low Oil Twist Lock Outlet Battery On Battery Switch Battery Off RESET Press to Reset Circuit Breakers Parallel Direct Current Ground ...

Page 12: ...s and features Save this manual for future reference Generator 1 Fuel Cap Remove to add fuel 2 Recoil Starter Used to manually start the engine 3 Control Panel See Control Panel section 4 Folding Handle Used to move unit by lifting and rolling on wheels Do not use to lift or carry the unit 5 Muffler 6 Carrying Handle s Used to lift or carry the unit 7 Maintenance Cover 8 Never Flat Wheels 9 Batter...

Page 13: ... normal operating conditions Shuts OFF when generator is overloaded 12 Ignition Switch Used to start or stop the generator When operating by propane this switch will NOT stop the engine 13 Economy Control Switch RECEPTACLES A W 120V AC 30A Locking NEMA L5 30R May be used to supply electrical power for operation of 120 Volt AC 30 Amp single phase 60 Hz electrical loads B A 2 120V AC 20A NEMA 5 20R ...

Page 14: ...W Dual Fuel Electric Start Inverter Generator Controls and Features 14 Parts Included Accessories Smart Charger 1 LPG Hose with Regulator 0 7 m 2 3 ft 1 RV Adapter Plug 1 Dual 2 4A Port USB Adapter 1 Oil Funnel 1 ...

Page 15: ...ttery cable connection and battery terminal 8 Repeat steps 5 7 for the black negative battery wire lead and black negative battery terminal NOTICE If the battery cables are not visible once the battery maintenance cover has been removed please note that cables may be tucked up above the battery not in plain view Add Engine Oil WARNING DO NOT attempt to crank or start the engine before it has been ...

Page 16: ... initial break in period Using synthetic oil does not decrease the recommended oil change interval Full synthetic 5W 30 oil will aid in starting in cold ambient 41º F 5º C temperatures Add Fuel Gasoline DANGER Gasoline vapors are highly flammable and extremely explosive DO NOT light or smoke cigarettes Fire or explosion can cause severe burns or death Only fill or drain fuel outdoors in a well ven...

Page 17: ...aused by using ethanol blended gasoline higher than 10 by volume improperly stored gasoline and or improperly formulated stabilizers are not covered by manufacturer s warranty It is advisable to always shut off the gasoline supply and run the engine to starvation after each use See Storage instructions for extended non use Add Fuel Propane LPG DANGER NEVER place the LPG liquefied petroleum gas con...

Page 18: ...k exists Do not smoke or light a cigarette or check for leaks using a match open flame source or lighter Contact a qualified technician to inspect and repair an LPG system if a leak is found before using the generator Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock WARNING Failure to properly ground the generator can result in electric sh...

Page 19: ...proper safety precautions may result in personal injury damage to the generator and void the manufacturer s warranty WARNING During operation the muffler and exhaust fumes will become hot If adequate cooling and breathing space are not supplied or if the generator is blocked or enclosed temperatures can become extremely heated and may lead to fire WARNING Do not expose to rain or use in damp locat...

Page 20: ...ne starts but does not continue to run make certain that the generator is on a flat level surface The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold Gasoline NOTICE The generator will NOT START with gasoline without battery charge or an appropriate connection 1 Make certain the generator is on a flat level surf...

Page 21: ...use the engine not to start Propane LPG 1 Make certain the generator is on a flat level surface 2 Disconnect all electrical loads from the generator Never start or stop the generator with electrical devices plugged in or turned on 3 Open the fuel valve on the propane cylinder 4 Turn the fuel selector switch to the Vertical position and connect LPG hose 5 Push the battery switch to the ON position ...

Page 22: ... humidity of the air and other operating conditions In unusual situations this frost may eventually restrict the flow of LPG to the generator resulting in deteriorating performance For example if the cylinder temperature is reduced to a very low level then the rate at which the LPG vaporizes is also reduced and may not provide sufficient flow to the engine This is not an indication of a problem wi...

Page 23: ...ous injury or death to you or a utility worker when attempting to restore power during an outage occurrence in the neighborhood who may then unexpectedly encounter high voltage on the utility line and suffer a fatal shock Whether injuries occur or not if installed incorrectly and not to applicable laws and codes you may be subject to fines or the utility company may disconnect your home power shou...

Page 24: ...generator Important The 12V DC outlet is ONLY to be used with supplied accessories and other commercially available 12V DC automotive style plugs Be sure all electric devices including the lines and plug connections are in good condition before connection to the generator WARNING Do not start the vehicle while the battery charging cable is connected and the generator is running It will not give th...

Page 25: ...t position ALWAYS turn the generator off and ensure the fuel valve is closed ALWAYS make sure engine and muffler are cooled down before the generator can be handled safely typically 15 30 minutes WARNING The folding handle is not long enough to hold and walk with a full stride when moving the generator Always side step as you walk to avoid injury to your heels and or feet Failure to follow these i...

Page 26: ...he generator Smart Charger The smart charger included is a device that is used to charge the generator battery The smart charger plugs into the generator into the DC input on the front panel and then into a household outlet power source There is a light on the charger If the battery is in need of a charge or charging then the red light will light up If the battery is good and not in need of chargi...

Page 27: ... used oil at an approved waste management facility NOTICE Once oil has been added a visual check should show oil about 1 2 threads from running out of the fill hole If using the dipstick to check oil level DO NOT screw in the dipstick while checking Cleaning and Adjusting the Spark Plug 1 Remove the maintenance cover 2 Remove the spark plug cable from the spark plug 3 Use a spark plug socket tool ...

Page 28: ...le to start the engine it can be started by manually pulling the engine recoil cord If the battery voltage is extremely low the charging circuit may not be able to re charge the battery In this case the battery must be connected to a standard automotive style battery charger for re charging before it can be used Disconnect the Battery 1 Remove the battery panel cover 2 Remove the protective cover ...

Page 29: ...s a maximum shelf life of up to 1 year with the addition of properly formulated fuel stabilizers and if stored in a cool dry place Gasoline in the carburetor however WILL gum up and clog the carburetor if it isn t used or drained within 2 weeks 1 Be sure all appliances are disconnected from the generator 2 Add a properly formulated fuel stabilizer to the tank 2 3 times manufacturer s recommended a...

Page 30: ...onger than 30 days with ethanol blended gasoline in the gasoline tank and or carburetor all fuel must be drained and the carburetor must be thoroughly cleaned of ethanol build up This process involves technically advanced tasks For assistance please call our Technical Support Team at 1 877 338 0999 If the gasoline tank and carburetor were properly emptied of all ethanol blended gasoline prior to t...

Page 31: ... 0 14 mm NOTICE A technical bulletin regarding valve adjustment procedures is available at www championpowerequipment com Oil Specifications DO NOT OVERFILL Type See following chart Capacity 20 3 fl oz 600 ml 20 0 20 40 60 Ambient temperature Recommended Engine Oil Type 80 100 120 28 9 F C 17 8 6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Full Synthetic 10W 40 5W 30 NOTICE Temperature will affect engi...

Page 32: ...s ranging from 5 F 15 C to 122 F 50 C for short periods of time If exposed to temperatures outside this range during storage it should be brought back within this range before operation In any event the product must always be operated outdoors in a well ventilated area and away from doors windows and vents ICES 002 Warning This device complies with Industry Canada license exempt RSS standard s Ope...

Page 33: ...enerator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Connecting Electrical Loads Dirty air filter Clean or replace air filter Choke in wrong position Move EZ Start Dial to the RUN position Engine is running but no AC output Poor cord connection Check all connections Circuit breaker is open Reset circuit breaker Loose wiring Inspect and tighten wirin...

Page 34: ...d beyond the product s limits modified installed improperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc Accessory parts such as ...

Page 35: ...agnosis parts and labor MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warranty period an emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine SORE own...

Page 36: ...eplacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions related part 3d Repair or ...

Page 37: ...nister Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal bu...