Champion Global Power Equipment 100415, Operator'S Manual

Page 1: ...s manual contains important safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the time of publication but are subject to change without notice REGISTER YOUR PRODUCT ONLINE at championpow...

Page 2: ...trical Loads 19 Do Not Overload Generator 19 Stopping the Engine 20 Operation at High Altitude 20 Maintenance 21 Cleaning the Generator 21 Changing the Engine Oil 21 Cleaning and Adjusting the Spark Plug s 21 Cleaning the Air Filter 22 Cleaning the Spark Arrestor 22 Adjusting the Governor 22 Generator Battery 22 Remote Control Battery 23 Maintenance Schedule 23 Storage 23 Short Term Storage up to ...

Page 3: ...res before each use Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfied with your CPE product for years to come When contacting CPE about parts and or service you will need to supply the complete model and serial numbers of your product Transcribe ...

Page 4: ... and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught WARNING Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulation...

Page 5: ...oad the generator DO NOT tamper with the governed speed DO NOT modify the generator in any way CAUTION Improper treatment or use of the generator can damage it shorten its life and void your warranty Use the generator only for intended uses Operate only on level surfaces DO NOT expose generator to excessive moisture dust or dirt DO NOT allow any material to block the cooling slots If connected dev...

Page 6: ...LPG will burn skin if it comes in contact with it Keep any and all LPG away from skin at all times When adding or removing gasoline Turn the generator off and let it cool for at least two minutes before removing the gasoline cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain gasoline outdoors in a well ventilated area DO NOT pump gasoline directly into the generator at th...

Page 7: ...rve safe practices can result in electric shock Improper connections to a building can allow current to backfeed into utility lines creating an electrocution hazard A transfer switch must be used when connecting to a building Fire Explosion Fuel and its vapors are extremely flammable and explosive Fire or explosion can cause severe burns or death Operation of this equipment may create sparks that ...

Page 8: ...arn their meaning Proper interpretation of these symbols will allow you to more safely operate the product SYMBOL MEANING Start Battery ON Battery OFF Locking Receptacle RV Receptacle Wireless Reset SYMBOL MEANING Engine STOP Neutral Floating Neutral circuit IS NOT electrically connected to the frame ground of the generator Circuit Breaker Reset Push Choke Run Ground Terminal ...

Page 9: ...el Recommended oil is 5W 30 2 Check gasoline level When adding gasoline use a minimum octane rating of 85 and an ethanol content of 10 or less by volume 3 Turn the fuel valve to ON position 4 Press ignition switch to the ON position 5 Move choke lever to CHOKE position 6 Pull the recoil cord 7 Move the choke lever to RUN position 8 Plug in desired device Stopping the Engine 1 Turn off and unplug a...

Page 10: ...ximum 10 ethanol GASOLINA REGULAR SOLAMENTE 85 octanos como mínimo Máximo de etanol de 10 ESSENCE SANS PLOMB SEULEMENT Indice d octane minimal de 85 Maximum 10 d éthanol 1032 L OP A Fuel C WARNING DO NOT TOUCH Exhaust gases muffler and engine components are extremely HOT and cause burns Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be...

Page 11: ...start only 3 Choke Used to start the engine 4 Fuel Valve Used to turn fuel supply on and off to engine 5 Air Filter Protects the engine by filtering dust and debris from the intake air 6 Recoil Starter Used to manually start the engine 7 Never Flat Wheels 8 in 20 3 cm 8 Oil Fill Cap Dipstick Used to check and fill oil level 9 Battery Provides 12V DC power the starting system 10 Control Panel See C...

Page 12: ...TART or STOP the generator 5 Wireless Reset Used to reset or pair remote control s RECEPTACLES A A 120V AC 20A NEMA 5 20R May be used to supply electrical power for operation of 120 Volt AC 20 Amp single phase 60 Hz electrical loads B W 120V AC 30A Locking NEMA L5 30R May be used to supply electrical power for operation of 120 Volt AC 30 Amp single phase 60 Hz electrical loads C t 120V AC 30A RV N...

Page 13: ...tery Switch to the OFF position This disconnects power to the RCM so there is no current draw on the battery Control Panel Load Management When the generator initially starts wirelessly no voltage is supplied to the Control Panel for approximately 15 seconds This allows the engine to reach full speed before electrical loads are applied to the generator When the generator is stopped wirelessly the ...

Page 14: ...ended for over the road use 1 Before adding fuel and oil tip the generator on it s end 2 Slide the Roll Pin B through the Wheel A from the outside 3 Slide the Roll Pin through the mount point on the frame 4 Secure with the R clip C 5 Repeat to attach the second Wheel B A B C Install the Support Leg 1 Attach the Support Leg D to the generator frame with Flange Bolts E and Flange Lock Nuts F 2 Slowl...

Page 15: ...a visual check should show oil about 1 2 threads from running out of the fill hole If using the dipstick to check oil level DO NOT screw in the dipstick while checking NOTICE Check oil often during the break in period Refer to the Maintenance section for recommended service intervals CAUTION The engine is equipped with a low oil shut off and will stop when the oil level in the crankcase falls belo...

Page 16: ...in blow back of gasoline at the operator while filling NOTICE Our engines work well with 10 or less ethanol blend gasoline When using ethanol gasoline blends there are some issues worth noting Ethanol gasoline blends can absorb more water than gasoline alone These blends can eventually separate leaving water or a watery goo in the tank fuel valve and carburetor With gravity fed supplies the compro...

Page 17: ...g and breathing space are not supplied or if the generator is blocked or contained temperatures can become extremely heated and may lead to fire Grounding A ground terminal connected to the frame of the generator has been provided see Controls and Features for terminal location Neutral Floating Neutral circuit IS NOT electrically connected to the frame ground of the generator The generator stator ...

Page 18: ...t or stop the generator manually with electrical devices plugged in or turned on 2 Move the choke to the CHOKE position 3 For restarting a warm engine move the choke to 75 of the CHOKE position 4 Push the ignition switch to the ON position 5 Pull the starter cord slowly until resistance is felt and then pull rapidly 6 Do not over choke As soon as engine starts move the choke to the RUN position ov...

Page 19: ...tility company immediately and remember to plug your appliances directly into the generator Do not plug the generator into any electric outlet in your home Doing so could create a connection to the utility company power lines You are responsible for ensuring that your generator s electricity does not feed back into the electric utility power lines If the generator will be connected to a building e...

Page 20: ... weeks or longer please see the Storage section for proper engine and fuel storage Operation at High Altitude The density of air at high altitude is lower than at sea level Engine power is reduced as the air mass and air fuel ratio decrease Engine power and generator output will be reduced approximately 3 for every 1000 ft of elevation above sea level This is a natural trend and cannot be changed ...

Page 21: ...SI to clear dirt and debris from the generator 4 Inspect all air vents and cooling slots to ensure that they are clean and unobstructed To prevent accidental starting remove and ground the spark plug wire before performing any service Changing the Engine Oil Change oil when the engine is warm Refer to the oil specification to select the proper grade for your operating environment 1 Remove the oil ...

Page 22: ...ical Support Team at 1 877 338 0999 for all other service and or adjustment needs Generator Battery Your generator is equipped with an automatic battery charging circuit that charges the battery while the engine is running The battery will maintain a proper charge if the unit is used on a regular basis about once every two weeks If it is used less frequently the battery should be connected to a tr...

Page 23: ...re highly flammable and extremely explosive Fire or explosion can cause severe burns or death Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gasoline directly into the generator Use an approved container to transfer the fuel to the generator Never use a gasoline container gasoline tank or any other fuel item that is damaged or appears damaged DO NOT overfill the gasoline ta...

Page 24: ...ispose of the drained gasoline according to local regulations or guidelines 4 Turn the fuel valve to the OFF position 5 Follow steps 8 13 according to Short Term Storage Removing from Storage If the generator has been improperly stored for a long period of time with gasoline in the gasoline tank and or carburetor all fuel must be drained and the carburetor must be thoroughly cleaned This process i...

Page 25: ...BPR6ES or equivalent Gap 0 028 0 031 in 0 7 0 8 mm Valve Specifications Intake Clearance 0 006 0 008 in 0 15 0 2 mm Exhaust Clearance 0 007 0 009 in 0 18 0 23 mm NOTICE A technical bulletin regarding valve adjustment procedures is available at www championpowerequipment com Battery Specifications Type Rechargeable Non Spillable Lead Acid Volts 12 Capacity 9 Ah Temperature Specifications Starting T...

Page 26: ...32 34 35 36 37 38 39 40 41 42 43 2 3 4 5 6 7 8 9 10 11 14 15 10 16 12 17 18 19 20 22 21 33 13 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 52 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 100 101 102 103 104 105 106 107 108 109 110 83 84 85 86 87 88 89 90 91 92 93 98 99 94 95 96 97 ...

Page 27: ...70015 01 Mount Vibration Fuel Tank 4 32 2 03 004 1 Flat Washer Ø24 Ø6 5 1 5 Black 4 33 1 93 06 Lock Washer Ø6 4 Part Number Description Qty 34 1 5789 0620 1 Flange Bolt M6 20 Black 4 35 24 070800 00 Reversal Valve 1 36 2 06 006 Clamp Ø7 Ø1 1 37 24 070030 00 Hole Breather Tube 1 38 122 070014 02 Pipe Reversal Valve 670 mm 1 39 122 070100 07 Fuel Tank Cap 1 40 122 070300 03 Fuel Filter 1 41 2 06 007...

Page 28: ...k 6 86 5 1870 006 Receptacle Cover Receptacle L5 30R 1 87 5 1120 023 Receptacle L5 30R CSA 1 88 5 1870 004 Receptacle Cover Receptacle TT 30R 1 89 5 1120 034 Receptacle TT 30R 1 90 5 1210 930 30Amp Circuit Breaker Push Button CSA 1 91 5 1210 920 20Amp Circuit Breaker Push Button CSA 1 92 5 1460 003 Pilot Lamp 1 93 5 1040 004 Remote Excercise Button 1 94 5 1430 008 Intelligauge VFT 2 1 95 1 848 03 ...

Page 29: ...21 22 23 24 31 34 36 39 53 52 45 51 50 49 55 56 57 58 54 60 62 61 63 65 66 67 68 69 70 71 72 74 25 93 94 95 92 91 90 97 78 79 80 82 83 84 85 86 87 88 76 59 12 77 96 33 81 73 106 54 108 109 110 111 107 15 48 14 101 51 100 99 89 19 11 18 17 75 103 102 104 26 105 77 35 112 113 16 114 115 117 116 19 1 98 118 64 20 28 119 120 97 39 74 73 36 78 79 81 91 80 121 122 ...

Page 30: ...asket Insulator 1 34 27 130001 00 Insulator Carburetor 1 35 27 080600 01 Air Guide Right Side 1 36 2 01 003 Stud Bolt M6 90 2 Part Number Description Qty 37 27 030100 01 Crankcase 1 38 21 127000 02 Oil Level Sensor 1 39 26 010100 01 Cylinder Head 224cc 1 40 27 050200 00 Connecting Rod 1 41 27 050100 00 Crankshaft 1 42 1 276 6205 Bearing 6205 2 43 24 030008 00 Gasket Crankcase Cover 1 44 22 031000 ...

Page 31: ...35 1 96 1 5789 0615 Flange Bolt M6 15 4 97 2 01 010 Stud Bolt M8 35 2 98 23 030006 00 Plate Coil 1 99 27 091200 01 Cover Air Cleaner Black 1 100 23 091003 21 Element Air Cleaner 1 101 23 091001 21 Separator Air Cleaner 1 102 27 030013 00 Seal Strip Crankcase Cover Long 1 103 27 030013 01 Seal Strip Crankcase Cover Short 1 104 1 5789 0840 Flange Bolt M8 40 1 105 2 08 121 Flange Bolt M10 65 1 106 1 ...

Page 32: ...L Y Y AVR Br EARTH TERMINAL R w Y Y L L R W w B MW2 Y B G Y G Y R PILOT LAMP BUTTON Transition Receiver module W W C stepper motor L C Y O R B B R antenna W G Y W SWITCH lb l la Y 3 4 2 1 6 5 OFF ON ST COMBINATION SWITCH C CARNATION ORANGE O L W G B Y R YELLOW BLACK BLUE GREEN RED WHITE Br WHITE BLUE GREEN YELLOW WHITE GREEN BROWN BLACK WHITE B W W L G Y W G B G BLACK GREEN R CIRCUIT BREAKER 30A G...

Page 33: ...on Out of fuel Fill fuel tank Low oil level Fill crankcase to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Connecting Electrical Loads Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Conn...

Page 34: ...oaded beyond the product s limits modified installed improperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc Accessory parts such...

Page 35: ...ol system is warranted for two years subject to provisions set forth below If during the warranty period an emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine SORE owner you are responsible for the performance of the required maintenance listed in your Owner s Manual...

Page 36: ...eplacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions related part 3d Repair or ...

Page 37: ...nister Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal bu...