Champion Power Equipment 100425, Operator'S Manual

Page 1: ...tains important safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the time of publication but are subject to change without notice REGISTER YOUR PRODUCT ONLINE at championpowerequipment ...

Page 2: ...ng Beam from Horizontal to Vertical Orientation 21 Towing Log Splitter Safety 21 Log Splitter Location 22 Operation 22 Starting the Engine 22 Stopping the Engine 23 Log Splitter Operation 24 Operation at High Altitude 24 Maintenance 25 Cleaning the Log splitter 25 Changing the Engine Oil 25 Cleaning and Adjusting the Spark Plug s 25 Cleaning the Air Filter 26 Changing the Hydraulic Oil 26 Maintena...

Page 3: ...lways exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfied with your CPE product for years to come When contacting CPE about parts and or service you will need to supply the complete model and serial numbers of your product Transcribe the information found on you...

Page 4: ... hands and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught WARNING Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regu...

Page 5: ... of the starter cord will pull hand and arm towards the engine faster than you can let go Unintentional startup can result in entanglement traumatic amputation or laceration Broken bones fractures bruises or sprains could result When starting engine pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback CAUTION Parts of the hydraulic circuit cylinder pump val...

Page 6: ...litter DO NOT move or tip the log splitter during operation DO NOT tip the log splitter or allow fuel or oil to spill When transporting or servicing the log splitter Make certain that the fuel valve is in the OFF position the gasoline tank is empty Disconnect the spark plug wire When storing the log splitter Store away from sparks open flames pilot lights heat and other sources of ignition Do not ...

Page 7: ...ch use It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol drugs or medication 5 The machine owner should instruct all operators in safe log splitter operation 6 Always operate the log splitter with all safety equipment in place and all controls properly adjust...

Page 8: ... Change octane rating 85 to octane rating 87 20200409 This artwork belongs to Champion Power Equipment The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment Fuel C 1966 L SF A DO NOT TOUCH Hot surface WARNING NO TOCAR Superficie caliente ADVERTENCIA AVERTISSEMENT NE TOUCHEZ PAS Surface c...

Page 9: ...y a full face shield as well as full ear protection when operating this product Footwear Always wear safety shoes or heavy boots when operating the machine Gloves Always wear nonslip heavy duty protective gloves when operating this product Safety Alert Precautions that involve your safety Risk of Fire Fuel and its vapors are extremely flammable and explosive Fire can cause severe burns or death Do...

Page 10: ...hyxiation This engine emits carbon monoxide an odorless colorless poison gas Breathing carbon monoxide can cause nausea fainting or death Use only in a well ventilated area Clearance Keep all objects including others at least 10 feet 3m from this machine Only one person should operate the log splitter and load the logs Never operate on an incline Make sure the splitter is on a level surface Block ...

Page 11: ... oil level Recommended oil is 10W 30 2 Turn the fuel valve to ON position 3 Move choke lever to CHOKE position 4 Pull the recoil cord 5 Move the choke lever to RUN position 2107 L OP A 1 10W 30 2 1 2 3 5 4 K 376 485 152 CG1 Colors LPN 2107 L OP Rev A Size 75 x 35 mm Artwork Notes 3mm corner radius 2mm safe margin to be printed on WHITE substrate Revision Changes This artwork belongs to Champion Po...

Page 12: ...e 2 Hydraulic Cylinder 5 in bore 12 7 cm 23 in 58 4 cm stroke MAX to 3600 psi 3 Control Valve Handle Controls the movement of the cutting wedge 4 Wedge 5 Splitting Beam 6 Log Cradle Prevents logs from rolling off beam 7 Log Catchers 8 Engine 338cc OHV 9 Tires Maximum travel speed is 45 MPH 72 KM H 10 Beam Lock Pin Secures in either horizontal or vertical position 11 Beam Bracket Holds splitting be...

Page 13: ...tart the engine 4 Fuel Valve Used to turn fuel supply on and off to engine 5 Recoil Starter Used to manually start the engine 6 Engine Switch Used to STOP the engine 7 Oil Drain Bolt Used to drain the oil from the engine 8 Oil Fill Cap Dipstick Used to check and fill oil level 9 Gasoline Tank 1 5 gal 5 5 L 10 Gasoline Gauge 11 Fuel Cap Remove to add fuel 1 2 9 11 3 4 5 6 7 8 10 ...

Page 14: ...0 4 17mm wrench Flat Washer 4 Beam 1 Bolt M18 115 1 27mm wrench or socket Nut M14 1 22mm wrench or socket Fenders 2 Bolt M10 25 4 16mm wrench or socket Nut M10 4 17mm wrench Lock Washer 4 Flat Washer 4 Low Pressure Hydraulic Hose 1 27mm open end wrench High Pressure Hydraulic Hose 1 27mm open end wrench Suction Hose 1 C Clamp 2 Flat head screw driver or 8mm socket Log Catchers 2 Bolt M10 30 2 6mm ...

Page 15: ...il tank with an M10 25 bolt 36 Ø10 washer 22 Ø10 lock washer 21 and M10 nut 26 The safety reflector should be facing the back of the hydraulic oil tank 36 35 22 21 26 2 Repeat with second fender on opposite side 3 Install the Wheels 1 Remove the two plastic shipping caps from the wheel hubs 2 Slide the wheel 40 onto the axle Be sure the tire valve stem is facing out 3 Thread the castle nut 38 on t...

Page 16: ...ot slide to the correct position when the beam is transitioned loosen the nut in half turn increments until it does FIG A FIG B 4 Pivot the beam to the horizontal position and secure it with the lock pin 54 and R clip 56 through the tow bar 54 56 WARNING The beam is extremely heavy and should only be handled with 2 or more people DO NOT try and lift or handle the beam without assistance 6 Install ...

Page 17: ...let Secure both ends of hose with hose clamps High Pressure Hydraulic Hose 1 Place an O ring into pump outlet fitting A Make sure the O ring is properly placed in the inner groove Connect the loose end of the high pressure hydraulic hose B to the pump outlet A Securely tighten the high pressure hydraulic hose with a 27mm wrench Tighten to 44 lbf ft 52 lbf ft 60 71 Nm A B Suction Hose 2 Using the p...

Page 18: ... M10 flat washer B and a M10 lock washer C onto the bolt A from the bottom side and thread the M10 nuts D onto the bolts and tighten securely CORRECT ASSEMBLY ORIENTATION A C B D INCORRECT ASSEMBLY ORIENTATION A C B D Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Damage to the engine as a result of ...

Page 19: ...d after the 5 hour initial break in period Using synthetic oil does not increase the recommended oil change interval Full synthetic 5W 30 oil will aid in starting in cold ambient 5º C 41º F Add Fuel 1 Use clean fresh regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10 by volume y b c 2 DO NOT mix oil with gasoline 3 Remove the gasoline cap 4 Slowly a...

Page 20: ...rately overfilled before shipping from the factory When the unit has been operated oil will adjust to proper level 3 After running and cycling the unit several minutes purging air from the system turn off the engine and check the hydraulic oil level using the oil sight glass Oil level should visibly fill the glass sight If your log splitter was delivered unassembled follow these instructions 1 Mak...

Page 21: ...ll not hold air DO NOT exceed the maximum 45 MPH 72 KM H towing speed Changing Beam from Horizontal to Vertical Orientation When logs are too heavy to lift log splitter beam can be moved from horizontal to vertical orientation To change from horizontal to vertical orientation 1 Remove R clip and pin that locks the beam to the tow bar 2 Standing alongside the hydraulic ram opposite side from the en...

Page 22: ...k pin in the pivot bracket WARNING ALWAYS use the log splitter for its intended use The log splitter should only be used to split wood logs length wise with the grain NEVER modify alter or change the log splitter in anyway Modifications will void the warranty NEVER attach a rope cable or other device to the control lever on the log splitter DO NOT modify or change the engine and operating speeds o...

Page 23: ...start NOTICE If the engine starts but does not run make certain that the log splitter is on a flat level surface The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold Stopping the Engine In an emergency turn the engine switch to the OFF position Under normal operation 1 Turn the fuel valve to the OFF position 2 Le...

Page 24: ...d as the air mass and air fuel ratio decrease Engine power and log splitter output will be reduced approximately 3 for every 1000 ft of elevation above sea level This is a natural trend and cannot be changed by adjusting the engine At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio Other high altitude issues can include hard starting...

Page 25: ...aces of the engine and log splitter Use a soft bristle brush to remove excess dirt and oil Use an air compressor 25 PSI to clear dirt and small debris Wipe all metal parts with an oily rag to help prevent rust and corrosion Changing the Engine Oil Change oil when the engine is warm Refer to the oil specification to select the proper grade for your operating environment 1 Remove the oil drain plug ...

Page 26: ...this manual for hydraulic oil capacities NOTICE The drain plug is sealed with Teflon tape Add 2 3 wraps of new Teflon tape as needed when replacing the drain plug to prevent oil leak 4 To drain the oil Place an oil drain container under the drain plug Unscrew counter clockwise and remove the tank drain plug on the bottom of the hydraulic tank Allow oil to completely drain from the tank into the co...

Page 27: ...tem pressure before cleaning adjusting or repairing the splitter Relieve system pressure by moving split control lever back and forth several times NOTICE Refer to Specifications for a list of compatible replacement filters or call Champion Power Equipment at 1 877 338 0999 to order a replacement OEM filter Maintenance Schedule Follow the service intervals indicated in the following maintenance sc...

Page 28: ... Add a properly formulated fuel stabilizer to the tank 2 Run the engine for a few minutes so the treated fuel cycles through the fuel system and carburetor 3 Turn the fuel valve to the Off position 4 Let the engine run until fuel starvation has stopped the engine This usually takes a few minutes 5 The engine needs to cool completely before cleaning and storage 6 Clean the engine according to the M...

Page 29: ...use in warmer climates always ABOVE 32 F 0 C ISO 32 SAE10W Universal Hydraulic Oil For year round use in colder climates BELOW 32 F 0 C Automatic Transmission Fluid Replacement filters Fram PH9342 K N HP 2008 Wix 51361 Fuel Specifications Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10 by volume DO NOT USE E15 or E85 DO NOT OVERFILL Gasoline ...

Page 30: ...1 48 13 14 15 13 16 17 18 19 20 21 22 23 24 25 22 21 26 28 29 31 32 33 26 21 22 35 36 37 38 39 40 39 41 42 43 44 34 3 2 45 46 47 77 49 50 51 53 54 55 56 57 58 22 22 59 60 56 61 2 3 62 63 64 58 22 66 67 68 69 71 72 73 70 74 75 51 76 65 12 52 30 D C A B E TO A TO B TO C TO D TO E 27 6 7 52 ...

Page 31: ...PMJ22J 05 02 Axle Cap 2 38 G9459 1988 M20 1 5 Slotted Nut M20 1 5 2 39 L44634 LYC DS Tapered Bearing 4 40 PMJ37N 05 03 Wheel 2 Part Number Description Qty 41 PMJ22J 05 01 Cased Seal 2 42 G91 2000 4 32 Cotter Pin Ø4 32 2 43 PMJ37M 04 00 Oil Tank 1 44 PMJ22G 19 Oil Plug 1 45 PMJ22Q 23 Through Joint 1 46 PMJ25M 20 00 Auto Filter Base 1 47 PMJ22G 52 Auto Filter 1 48 PMJ20J 17 Filter Housing OUT Connec...

Page 32: ...9 14 15 13 42 43 44 45 46 134 136 137 133 134 107 138 139 140 141 142 143 144 145 131 132 135 47 48 49 50 51 52 53 54 55 56 13 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 93 94 95 96 97 98 13 129 130 85 86 87 88 89 90 91 92 99 104 105 106 103 100 101 102 120 121 122 123 124 125 92 107 108 109 110 126 111 112 127 128 91 113 114 115 116 117 118 119 146 23 147 ...

Page 33: ...ar Governor 1 45 21 110011 00 Clip Governor Gear 1 46 45 110012 00 Bushing Governor Gear 1 47 47 050200 00 Connecting Rod 1 48 46 050005 01 Piston 1 Part Number Description Qty 49 2 09 004 Circlip Ø21 Ø1 2 50 45 050003 00 Pin Piston 1 51 46 050303 01 Ring Oil 1 52 46 050302 01 Ring Second Piston 1 53 46 050301 01 Ring First Piston 1 54 2 04 004 Dowel Pin Ø12 20 2 55 46 030009 00 Gasket Cylinder He...

Page 34: ...10 003 3 Ignition Switch Red 1 118 24 070001 00 Knob Fuel Valve 1 119 1 818 0412 Bolt M4X12 1 120 45 110001 00 Shaft Governor Arm 1 121 2 03 019 Washer Ø8 2 Ø17 0 8 1 122 2 11 006 Oil Seal Ø7 Ø14 5 1 123 45 110008 00 Pin Shaft 1 124 45 110003 00 Arm Governor 1 125 2 08 040 Bolt M6 21 Governor Arm 1 126 45 110007 00 Spring Governor 1 127 45 110005 00 Spring Throttle Return 1 128 45 110006 00 Rod Go...

Page 35: ...100425 34 Ton Full Beam Log Splitter Specifications 35 Engine Parts Diagram R338P 107 106 105 ...

Page 36: ... 1 37 90305 0600 33 Hexagon Flange Nut M6 Black Zinc 2 38 90007 0630 A1 Hexagon Flange Bolt M6 30 Blue White Zinc 1 39 17151 Z590110 0000 Air Cleaner Element 1 Part Number Description Qty 40 90204 Z100320 0000 Stud M8 54 Black Zinc 2 41 18001 Z190110 0000 Exhaust Gasket 1 42 18150 Z080210 QAA1 Exhaust Pipe 1 43 90305 0800 3101 Hexagon Flange Nut M8 Blue White Zinc 7 44 18101 Z080110 0000 Muffler G...

Page 37: ...Grounding Wire 1 90 35541 Z590110 0000 Stop Engine Connecting Wire 1 91 35540 Z010610 R901 Stop Engine Switch Subassembly 1 92 28200 Z590210 H300 Recoil Starter Assembly 1 93 90251 0608 03 Bolt M6 8 Black Zinc 3 94 16620 Z590310 H300 Fuel Tank 1 95 37200 Z810310 0000 Fuel Gauge 1 96 16652 Z010810 0001 Fuel Strainer 1 97 16730 Z310310 0001 Fuel Tank Cap 1 98 90521 Z030410 0000 Key 1 99 90685 Z03061...

Page 38: ...ge movement is slow or erratic Air in the hydraulic oil system Purge air by extending and retracting the wedge several times until motion is smooth Debris lodged in beam guides Clear debris from beam Low hydraulic oil Check oil level and add as needed Oil leak from cylinder Faulty cylinder rod seal Contact Customer Service Scored or bent cylinder rod Contact Customer Service Loose hydraulic fittin...

Page 39: ...Use and Maintenance This warranty will not apply to parts and or labor if the product is deemed to have been misused neglected involved in an accident abused loaded beyond the product s limits modified installed improperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authoriz...

Page 40: ...e condition exits CPE will repair your small off road engine SORE and equipment at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This Emissions Control System is warranted for two years If any emissions related part on your small off road engine SORE and equipment is defective the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the ...

Page 41: ...l shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for a time not less than the remainder of the ECS Warranty Peri...

Page 42: ... Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal business...