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100722 - 3500 Lb. (1588 kg) WiNch

OPERATiON

13

OPERATiON

general Tips for Safe Operation

Your 100722 winch is rated at a 3,500 lb (1,588 kg) 
capacity in first layer (max) when spooling the first rope 
layer on the drum. Overloads can damage the winch, 
motor and/or synthetic rope. For loads over 1,750 lb.  
(794 kg) we recommend the use of the pulley block/
snatch block to double the synthetic rope line. This will 
aid in two ways:

 

reduce the number or rope layers on the drum, 
as well as,

 

reduce the load on the rope by as much as 50%.

When doubling the line back to the vehicle, attach to the 
tow hook, frame or other load bearing part. The vehicle 
engine should be kept running during operation of the 
winch to minimize battery drain and maximize power and 
speed of the winch. If the winch is used for a considerable 
time with the engine off the battery may be drained and 
too weak to restart the motor.

Get to know your winch before you actually need to use 
it. We recommend that you set up a few test runs to 
familiarize yourself with rigging techniques, the sounds 
your winch makes under various loads, the way the rope 
spools on the drum, etc.

Inspect the synthetic rope and equipment before 
each use. A frayed or damaged rope shall be replaced 
immediately. Use only manufacturer’s identical 
replacement rope with the exact specifications.

Inspect the winch installation and bolts to ensure that all 
bolts are tight before each operation. Store the remote 
control inside your vehicle in a place that it will not be 
damaged.

Any winch that appears to be damaged in any way, 
is found to be worn, or operates abnormally MUST 
BE REMOVED FROM SERVICE UNTIL REPAIRED. It is 
recommended that the necessary repairs be made by a 
manufacturer’s authorized repair facility.

Pull only on areas of the vehicle as specified by the 
vehicle manufacturer. Only attachments and/or adapters 
supplied by the manufacturer are to be used.

Self Recovery

Locate a suitable anchor such as a strong tree trunk or 
boulder. Always use a sling as an anchor point.

Your winch is equipped with a aluminum hawse to help 
guide the synthetic rope and to reduce binding on short 
side pulls. Do not winch from an acute angle as the 
synthetic rope will pile up on one side of the drum causing 
damage to synthetic rope and the winch.

Correct

Incorrect

Short pulls from an angle can be used to straighten the 
vehicle. Long pulls should be done with the synthetic rope 
at a 90° angle to the winch/vehicle. When pulling a heavy 
load, place a blanket or jacket over the synthetic rope five 
or six feet from the hook.

In the event of a broken cable it will dampen the snap 
back. For additional protection open the hood of the 
vehicle. For pulls over 1,750 lb. (794 kg), we recommend 
the use of the snatch block/pulley block to double line the 
synthetic rope.

Summary of Contents for 100722

Page 1: ...important safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications...

Page 2: ...Mounting the Winch 9 Solenoid Contactor Location 9 Install the Rocker Switch 10 Wiring the Winch 10 Wiring Diagram 12 Switch Wiring Diagram 12 Operation 13 General Tips for Safe Operation 13 Self Rec...

Page 3: ...ercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfied with your CP...

Page 4: ...e control and battery leads when not in use WARNING Avoid shock loads by using the control switch intermittently to take up the slack in the cable rope Shock loads can exceed the rated capacity of the...

Page 5: ...to the winch Electric winches are designed and made for intermittent use and should not be used in constant duty applications Operation Symbols Some of the following symbols may be used on this produ...

Page 6: ...rum from the gear train free spool Engaging the clutch In locks the winch into the gear system 6 Mounting Channel 7 Circuit Breaker The circuit breaker is installed as close to the battery as possible...

Page 7: ...e the synthetic rope onto the drum and minimizes damage to the synthetic rope from abrasion on the winch mount or bumper 12 Winch Connection Cables Used to connect the contactor to the winch motor 13...

Page 8: ...16 17 1 Lock Nut M10 2 1x 16mm wrench or socket Mini Rocker Switch 1 Hexagon Socket Head Screw M5 x 18 1 1x 4mm allen wrench 2 2 3 3 4 Hexagon Socket Head Screw M5 x 25 2 1x 4mm allen wrench 2 2 3 3...

Page 9: ...ighten 4 Turn winch right side up Disengage the clutch by moving the Cam Clutch Gear to the Out position the arrow on the Cam Clutch Gear would be to the back of the winch as shown Release the synthet...

Page 10: ...e in place of the red and black 1 See the Wiring Diagram on the following page for these following steps Connect the yellow and blue cables to the motor terminals on the winch Yellow to the positive t...

Page 11: ...me cable from the drum and then turn the clutch knob to the In position to engage the gears Press the cable out button on the rocker switch If the drum is turning and releasing more cable then your co...

Page 12: ...mbly 12 Wiring Diagram Blue to switch and remote wiring Yellow Black Longer Red Lead Positive Positive Negative Switch Wiring Diagram Black Green Red Ignition Wire Solenoid Contactor Battery Circuit B...

Page 13: ...with the exact specifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Store the remote control inside your vehicle in a place that it will not...

Page 14: ...tep over the synthetic rope L Double check your anchors and make sure all connections are secure M Inspect the synthetic rope Make sure there are at least 5 wraps of synthetic rope around the winch dr...

Page 15: ...inch having been Lubricated using high temperature lithium grease at the factory No internal lubrication is required Lubricate Cable Assembly periodically using a light penetrating oil Synthetic Rope...

Page 16: ...0 2000 2500 3500 KG 0 454 907 1134 1588 Line Speed 12V DC FPM 12 1 10 8 8 2 7 5 4 9 MPM 3 7 3 3 2 5 2 3 1 5 Motor Current 12V DC A 28 60 90 105 130 Running Time Minutes 5 5 5 5 5 Cooling Time Minutes...

Page 17: ...able drum does not turn Clutch not engaged Move Clutch to the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient cu...

Page 18: ...product is deemed to have been misused neglected involved in an accident abused loaded beyond the product s limits modified installed improperly or connected incorrectly to any electrical component N...

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