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100776 - 10,000 LB. (4536 KG) WINCH

IMPORTANT SAFETY INSTRUCTIONS

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IMPORTANT SAFETY 
INSTRUCTIONS

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WARNING

Cancer and Reproductive Harm – 
www.P65Warnings.ca.gov

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WARNING

Do not exceed the rated capacity.

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DANGER

Do not use this winch for lifting or moving people or 
animals.

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DANGER

Keep yourself and others a safe distance to the side of 
the rope when under tension.

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DANGER

Never step over a rope or near a rope under load.

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WARNING

The rope may break before the motor stalls. 
For heavy loads at or near rated capacity, use a pulley 
block/snatch block to reduce the load on the rope.

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WARNING

Do not move the vehicle to pull a load (towing) on the 
winch rope. This could result in rope breakage.

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WARNING

Pull only on areas of the vehicle as specified by the 
vehicle manufacturer.

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WARNING

Do not use the winch to secure or hold a vehicle for a 
long period of time. Do not use the winch to secure a 
vehicle for transport.

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WARNING

Disconnect the remote control and battery leads when 
not in use.

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WARNING

Avoid “shock loads” by using the control switch 
intermittently to take up the slack in the rope. “Shock 
loads” can far exceed the rate capacity for the rope 
and drum.

Do not accelerate your vehicle while winching. Loss of 
traction can cause a shock load on the rope.

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WARNING

Batteries contain acid and produce explosive gases.

Keep sparks, flames and cigarettes away from 
batteries at all times. Wear safety glasses and protect 
the eyes at all times. Do not lean over the batteries 
during operation.

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WARNING

When re-spooling the rope, ensure that the rope 
spools in the under-wind position with the rope 
entering the drum from the bottom, not the top.

To re-spool correctly, and while wearing gloves, keep 
a slight load on the rope while pushing the remote 
button to draw in the rope. Walk toward the winch not 
allowing the rope to slide through your hands. Do not 
let your hands get within 12 in. of the winch while re-
spooling. Turn off the winch and repeat the procedure 
until a few feet of rope are left. Disconnect the remote 
control and finish spooling by rotating the drum by 
hand with the clutch disengaged. Keep hands clear of 
the fairlead and drum while the winch is under power.

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WARNING

Do not use as a hoist. Do not use for overhead lifting.

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CAUTION

Use gloves to protect hands when handling the rope. 
Never let the rope slide through your hands.

Summary of Contents for 100776

Page 1: ...s important safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specification...

Page 2: ...uired 7 Assembly Parts 7 Assembly 8 Mounting the Winch 8 Wiring the Winch 10 Operation 11 General Tips for Safe Operation 11 Self Recovery 11 Winching Techniques A Z 12 Maintenance 13 Lubrication 13 S...

Page 3: ...re each use Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use a...

Page 4: ...ack in the rope Shock loads can far exceed the rate capacity for the rope and drum Do not accelerate your vehicle while winching Loss of traction can cause a shock load on the rope WARNING Batteries c...

Page 5: ...made for intermittent use and should not be used in constant duty applications CAUTION Never release the free spool clutch when there is a load on the winch CAUTION Use hook strap when handling the ho...

Page 6: ...e rope depending on the remote winch switch 3 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the rope onto the drum and minimizes damage to the rope from abrasion o...

Page 7: ...in Hitch pin 1 R Pin 1 Roller fairlead 1 Bolt M10 35 2 2 16mm wrench or socket Washer 10 2 Lock washer 10 2 Lock nut M10 2 Winch body 1 Bolt M10 35 4 1 16mm wrench or socket Washer 10 4 Lock washer 10...

Page 8: ...5 or better and torque to 34 ft lb CAUTION If utilizing a mounting plate ensure that the three major sections motor drum and gear housing are properly aligned Proper alignment of the winch will allow...

Page 9: ...in the middle of the mounting channel 5 Attach using the 4 M10 cap screws with 4 lock washers and flat washers into the hole 6 Disengage the clutch by moving pulling the clutch handle to the Out posit...

Page 10: ...of the vehicle s 12 volt battery see wiring diagram black 2 Connect the quick connect leads 2a Insert the male quick connect into the female quick connect to complete the wiring 3 Attach the remote l...

Page 11: ...placement rope with the exact specifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Store the remote control inside your vehicle in a place t...

Page 12: ...ectators stand clear and that no one is directly in front or behind the vehicle or anchor point o Begin winching Be sure that the rope is winding evenly and tightly around the drum The vehicle that is...

Page 13: ...parts be used 1 Move the clutch to the Out position 2 Extend rope to its full length Note how the existing rope is connected to the inside of the drum 3 Remove old rope and attach new one 4 Retract ro...

Page 14: ...8000 10000 KG 0 907 1814 2722 3629 4536 Line Speed 12V DC FPM 15 7 9 8 7 2 5 9 4 9 3 9 MPM 4 8 3 0 2 2 1 8 1 5 1 2 Max Current A 115 175 220 280 320 400 Run Time Minutes 1 1 1 1 1 1 Cooling Time Minu...

Page 15: ...0 LB 4536 KG WINCH SPECIFICATIONS 15 Parts Diagram 30 10 29 45 46 47 4 1 2 3 26 27 24 6 25 32 28 28 7 24 23 22 33 8 21 20 12 13 14 15 16 17 19 18 11 31 44 51 9 48 5 34 35 36 37 38 39 42 43 34 35 37 36...

Page 16: ...ust Washer 1 24 P1011014 Motor End Bearing Seal 2 25 P1011015 N BF End Bearing Black Flat 1 26 P1011016 D Lock Washer 6 Dacromet Dacromet 8 Part Number Description Qty 27 P1011017 D Hexagon Socket Hea...

Page 17: ...100776 10 000 LB 4536 KG WINCH SPECIFICATIONS 17 Wiring Diagram Black Black Red Red Positive Negative...

Page 18: ...load until completely dry Motor runs but rope drum does not turn Clutch cam ring not engaged Move cam ring to the In position If problem persists a qualified technician needs to check and repair Motor...

Page 19: ...een misused neglected involved in an accident abused loaded beyond the product s limits modified installed improperly or connected incorrectly to any electrical component Normal maintenance is not cov...

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