Champion Power Equipment 100862 Operator'S Manual Download

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100862 - FRONT TiNE TiLLER

TAbLE OF CONTENTS

introduction

...................................................

Safety Definitions

..........................................

important Safety instructions

.......................

Training

............................................................

Preparation

........................................................

Operation

..........................................................

Maintenance and Storage

.........................................

Fuel Safety

........................................................

Safety Symbols

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Operation Symbols

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Quickstart Label Symbols

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Safety Labels

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Controls and Features

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Tiller

..............................................................

Engine

............................................................

Parts included

...................................................

Assembly

.....................................................

Unpacking

........................................................

Wheel Assembly

..................................................

Install Lower Handle

.............................................

Install Upper Handle

..............................................

Install the Guard Extension

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Outer Tine Assembly

.............................................

Forward/Reverse Clutch Lever Assembly

.......................

Install Speed Control

.............................................

Add Engine Oil

....................................................

Add Fuel

..........................................................

Forward Tine Control Lever

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Reverse Tine Control Lever

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Depth Regulator Lever Adjustment

..............................

Transport Wheel Height Adjustment

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Operation

.....................................................

Introduction

.......................................................

Starting the Engine

...............................................

Stopping the Engine and the Tiller

...............................

Operation at High Altitude

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Tilling Tips and Techniques

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Tilling Depths

.....................................................

Choosing Correct Tine Speed

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Avoid Tilling Soggy, Wet Soil

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Preparing Seedbeds

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Cultivating

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Tilling on Slopes

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Clearing the Tines

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Loading and Unloading the Tiller

................................

Maintenance

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Tiller Lubrication

.................................................

Check for Oil Leaks

..............................................

Check Hardware

..................................................

Tines

..............................................................

Checking and Adjusting the Tine Drive Belt Tension

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Belt Tension Adjustment

.........................................

Change Forward/Reverse Tine Drive Belts

.....................

Engine Cleaning

..................................................

Air Cleaner Service

...............................................

Engine Oil Service

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Air Cleaner Maintenance

.........................................

Spark Plug Service

...............................................

Spark Arrester Screen Service

..................................

Transportation and Storage

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Off-Season Storage

..............................................

Removing from Storage

..........................................

Specifications

..............................................

Tiller Specifications

..............................................

Engine Specifications

............................................

Fuel Specifications

...............................................

Parts Diagram

....................................................

Parts List

.........................................................

Engine Parts Diagram

............................................

Engine Parts List

.................................................

Troubleshooting

...........................................

Difficulty Starting Engine (Recoil)

...............................

Gasoline Engine: No Power

......................................

Gasoline Engine Running Roughly

...............................

Stops Suddenly When Running

..................................

Engine is Overheating

............................................

Summary of Contents for 100862

Page 1: ...ntains important safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specific...

Page 2: ...at High Altitude 19 Tilling Tips and Techniques 19 Tilling Depths 19 Choosing Correct Tine Speed 19 Avoid Tilling Soggy Wet Soil 20 Preparing Seedbeds 20 Cultivating 20 Tilling on Slopes 20 Clearing...

Page 3: ...xercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfied with your C...

Page 4: ...ll fuel tank and container caps securely 6f If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fu...

Page 5: ...peed to protect the engine and all moving parts from damage caused by overspeed Authorized service shall be sought if a problem exists 20 Do not touch engine parts which may be hot from operation Let...

Page 6: ...o relieve pressure in the tank Only fill or drain gasoline outdoors in a well ventilated area DO NOT pump gasoline directly into the tiller at the gas station Use an approved container to transfer the...

Page 7: ...duct Safety Alert This machine was built to be operated according to the safe operation practices in this manual As with any type of power equipment carelessness or error on the part of the operator c...

Page 8: ...ess poison gas Breathing carbon monoxide can cause nausea fainting or death Use only in a well ventilated area Clearance Keep all objects including others at least 10 feet 3m from this machine Only on...

Page 9: ...te the product 4 5 6 7 1263 L OP B 10W 30 1 2 3 K 152 CG1 Colors LPN 1263 L OP Rev B Size 75 x 35 mm Artwork Notes 3mm corner radius 2mm safe margin Revision Changes Removed the Engine Switch step Thi...

Page 10: ...rinted shown in 50 process magenta Revision Changes This artwork belongs to Champion Power Equipment The contents are confidential and privileged and shall not be disclosed to or used by or for outsid...

Page 11: ...rse Lever 5 Forward Lever 6 Speed Control Engine 1 Muffler 2 Air Filter Protects the engine by filtering dust and debris from the intake air 3 Throttle 4 Choke Used to start the engine 5 Fuel Valve Us...

Page 12: ...Tines D Lower Handles E Upper Handles F Guard Extensions G Depth Regulator H Handle Knobs I Tine Spacers w Pins J Wheel Bracket Assembly K Hardware Zip Ties 2 L Bolts Not Shown Nuts Not Shown Washers...

Page 13: ...n the washer A and spring B and remove them from the wheel adjust bracket Remove the wheel adjust bracket D from the wheel bracket assembly C D E A B 3 Insert the wheel bracket assembly into the rear...

Page 14: ...holes on the tine spacer and the inner tine shaft Secure the pin with the R clip A 4 Install the outer tine onto the tine spacer C Align the holes on the tine spacer and the outer tine shaft Insert t...

Page 15: ...85 and an ethanol content of 10 or less by volume y b c 2 DO NOT mix oil with gasoline 3 Remove the gasoline cap 4 Slowly add gasoline to the tank DO NOT OVERFILL Gasoline can expand after filling A m...

Page 16: ...the soil and dig downward To operate the Forward Tine Control Lever 1 Store transport wheels by flipping the upward and locking using the wheel adjustment pin 2 Squeeze the lever upward until it engag...

Page 17: ...ay from the tiller body 2 Swing the wheel assembly upward for tilling depth adjustment or downward for transport mode Insert the spring loaded locking pin to lock wheel height at desired level OPERATI...

Page 18: ...dorless and deadly gas WARNING Keep away from rotating tines Rotating tines will cause injury 1 Make certain the tiller is on a flat level surface 2 Release all controls on the tiller 3 Move the choke...

Page 19: ...he engine For operation at lower elevations the originally supplied standard main jet must be used Operating the engine with the wrong engine configuration at a given altitude may increase its emissio...

Page 20: ...t it has good moisture holding texture and try to avoid leaving footprints or wheel marks When tilling vertically try to make the first pass uphill as the tiller digs more deeply going uphill than it...

Page 21: ...the ramps and they should have a locking device to secure them to the vehicle The handlers should wear sturdy footwear that will help to prevent slipping Position the loading vehicle so that the ramp...

Page 22: ...back front and sides of the depth regulator lever Remove the tines and clean the tine shaft Use a file or sandpaper to gently remove any rust burrs or rough spots especially around holes in shaft Appl...

Page 23: ...Apply a thin coat of grease to the shaft 4 Install each tine assembly so that the cutting sharp edge of the tines will enter the soil first when the tiller moves forward 5 Bend cotter pins once insert...

Page 24: ...n 0 02 in LENGTH mm WIDTH mm 17X1070 1070 0 8 0 mm 17 0 0 40 mm M 37 914 0 8 0 mm 9 5 0 50 mm Belt Tension Adjustment Loosen the nuts holding the tine engagement cable to the tiller body Move the cabl...

Page 25: ...f operating in very dusty or dirty conditions Refer to the engine Owner s Manual for air cleaner service intervals and instructions Engine Oil Service Check the engine oil level before each use and af...

Page 26: ...ed running at constant RPM After the 5 hour break in period change the oil Using synthetic oil does not increase the recommended oil change interval NOTICE Weather will affect engine oil and engine pe...

Page 27: ...spark arrester screen remove and clean it according to the service intervals TRANSPORTATION AND STORAGE Transport with the fuel valve turned the OFF position Transport or store the engine when it is...

Page 28: ...SPECIFICATIONS Tiller Specifications Model 100862 Tine Diameter 13 8 in 350 mm Tilling Width in 12 3 22 in 313 5 558 8 mm Tilling Depth in 8 in 203 mm Tilling Depth Adjustments 1 4 in 35 mm Increment...

Page 29: ...100862 Front Tine Tiller Specifications 29 Parts Diagram...

Page 30: ...38 100379 039 Adjusting Press Spring 1 39 100379 040 Gasket 10 2 Part Number Description Qty 40 100379 041 Axle Bushing 2 41 100379 042 B Uncork Pin 2 x 37 2 42 100379 043 48 Wheel 8 Yellow 2 43 1003...

Page 31: ...in 08B 1 80 1 102 100379 104 2 Left Case Black 1 103 100379 105 Small Chain Wheel 1 104 100379 106 Bushing Small Chain Wheel 2 105 100379 107 Bushing Base 2 106 100379 108 Flange Screw M6 x 16 16 107...

Page 32: ...14 15 16 17 18 19 20 21 23 24 22 25 26 27 28 29 29 30 31 32 33 33 34 35 36 37 38 39 40 41 41 42 43 44 45 46 47 47 47 47 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73...

Page 33: ...Z010110 0000 Drain Plug Bolt M10 x1 25 x15 Blue White Zinc 2 32 16400 Z010110 0000 Governor Gear Assembly 1 Part Number Description Qty 33 90547 0205 00 Bearing 2 34 37060 Z010120 0001 Engine oil Sen...

Page 34: ...Insulator Plate 1 81 16001 Z010110 0000 Carburetor Gasket 1 82 16100 Z142910 01A0 Carburetor Assembly 1 83 17001 Z010210 0000 Air Cleaner Gasket 1 84 17100 Z012210 00A1 Air Cleaner 1 85 17150 Z2M0110...

Page 35: ...Carburetor out of adjustment Contact Technical Support Team Oil level is low Check oil level Engine does not shut off Misadjusted throttle control or ignition switch Contact Technical Support Team Whe...

Page 36: ...nd electrodes Clear carbon deposits Too much carbon deposit and dirt around electrodes Replace spark plug Too much carbon deposit and dirt around electrodes Adjust to proper value Abnormal cylinder co...

Page 37: ...orn part Air leakage from the surface where the cylinder block contacts the cylinder head Replace cylinder gasket Too big or too small valve clearance Readjust Valve tightness is poor Repair Gasoline...

Page 38: ...sened and malfunctioning Reinstall properly Connection rod deformation has made piston and cylinder bushing side wear Replace connection rod Cylinder or piston or piston ring is worn and made a space...

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