Champion Power Equipment 14560, Owner'S Manual & Operating Instructions

Page 1: ...ess Winch Kit 4500 lb Winch 12039 Smith Ave Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE ThESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 14560 20160620 14560 MODEL NUMBER ...

Page 2: ... 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a par...

Page 3: ...or Location 6 Install the Rocker Switch 6 Install the Antenna 6 Wiring the Winch 7 Testing Winch Operation 8 Wiring Diagram 9 Switch Wiring Diagram 9 Antenna Wiring Diagram 10 Operation 11 General Tips for Safe Operation 11 Self Recovery 11 Winching Techniques A Z 12 Maintenance 13 Lubrication 13 Cable Assembly Replacement 13 Specifications 14 Performance Specifications 14 Remote Battery 14 Parts ...

Page 4: ...product and this document at any time without prior notice Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers tree savers hooks fairleads etc please visit our web site at www championpowerequipment com Record the model and serial numbers as well as date and place of purchase for future refer...

Page 5: ... if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING indicates a potentially hazardous situation which if not avoide...

Page 6: ...ould result in cable breakage WARNING Do not use the winch to secure or hold a vehicle for a long period of time Do not use the winch to secure a vehicle for transport WARNING Disconnect the remote control and battery leads when not in use WARNING Pull only on areas of the vehicle as specified by the vehicle manufacturer WARNING Avoid shock loads by using the control switch intermittently to take ...

Page 7: ...ARNING Use gloves to protect hands when handling the cable Never let the cable slide through your hands CAUTION Never release the free spool clutch when there is a load on the winch CAUTION Use hook strap when handling the hook for spooling or unspooling the wire rope CAUTION Do not wrap the cable around any object and hook it back onto itself CAUTION Apply blocks to the wheels of the vehicle when...

Page 8: ...gage Out the spooling drum from the gear train free spool Engaging the clutch In locks the winch into the gear system 6 Wire Rope 15 64 in x 38 ft galvanized aircraft cable designed specifically for load capacity of 4500 lb 2041 kg 7 Clevis Hook Provides a means for connecting the looped ends of cables to an anchor 8 Strap Used to assist cable feed 9 Winch Connection Cables Used to connect the con...

Page 9: ...ng on a frame tube loosely attach using the supplied cable ties Solenoid Contactor Location Find a location for the solenoid contactor It is recommended that the solenoid contactor be mounted close to the battery in a clean dry location Make sure the location chosen allows for sufficient clearance from all metal components Drill mounting holes if required Once a location is found DO NOT install th...

Page 10: ... yellow and blue to blue DO NOT tighten nuts 3 Connect the red and black cables to the solenoid contactor red to red and black to black DO NOT tighten nuts Route the other ends to the vehicle s battery 4 Connect the red lead to the positive terminal of the vehicle s 12 volt battery 5 Connect the rocker switch to the solenoid contactor black to black and green to green 1 Connect the yellow and blue...

Page 11: ...t the black ground wire with the ring to the black negative terminal on the solenoid contactor 11 Splice the end of the red wire on the rocker switch to an ignition keyed controlled power source using the supplied wire tap 12 Splice the end of the red wire on the antenna to an ignition keyed controlled power source using the supplied wire tap 13 Once all wiring is connected to the solenoid contact...

Page 12: ...9 ENGLISH 14560 Assembly Wiring Diagram Switch Wiring Diagram Green Red Ignition Wire Black Negative Positive Negative Blue Positive Yellow Red Black To Switch And Remote Wiring See Below ...

Page 13: ...10 14560 ENGLISH Assembly Ignition Wire Green Green To Black terminal on the Solenoid Contactor Black or White Red Black Black Red 7 5 Amp Black Green Antenna Wiring Diagram ...

Page 14: ...installation and bolts to ensure that all bolts are tight before each operation Store the remote control inside your vehicle in a place that it will not be damaged Any winch that appears to be damaged in any way is found to be worn or operates abnormally MUST BE REMOVED FROM SERVICE UNTIL REPAIRED It is recommended that the necessary repairs be made by a manufacturer s authorized repair facility P...

Page 15: ...cle or anchor point o Begin winching Be sure that the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under tension Winching Techniques A Z Cont d p The vehicle to be winched should be placed in neutral and the emergency brake released Only release the brake...

Page 16: ...r s authorized repair facility and that only manufacturer supplied parts be used 1 Move the clutch to the Out position 2 Extend Cable Assembly to its full length Note how the existing cable is connected to the inside of the drum 3 Remove old Cable Assembly and attach new one 4 Retract Cable Assembly onto drum being careful not to allow kinking Complete all scheduled maintenance in a timely manner ...

Page 17: ...2V DC FPM 12 8 9 8 8 5 6 9 4 6 MPM 3 9 3 5 2 7 2 0 1 4 Motor Current 12V DC A 28 80 140 180 280 Running Time Minutes 1 1 1 1 1 Cooling Time Minutes 5 5 5 5 5 Line Pull and Cable Capacity Per Layer Line of Cable 1 2 3 4 Rated Line Pull LB 4500 3629 3041 2616 KG 2041 1648 1380 1188 Cable Capacity FT 6 7 15 0 24 9 38 0 M 2 0 4 8 7 6 11 6 Remote Battery OEM battery 23A 12V DC Replacement Batteries 3LR...

Page 18: ...15 ENGLISH 14560 Specifications Parts Diagram ...

Page 19: ... 1 4 Clevis Hook 1 31 250059 BF Mounting Channel Black Flat 1 32 400009 Bolt M10 x 20 2 33 250036 Nut M10 Locking 2 34 250029 BF Roller Fairlead Black Flat 1 35 250035 Washer Ø10 Locking 2 36 300020 Washer Ø8 Locking 4 Part Number Description Qty 37 300019 Washer Ø8 Flat 4 38 450021 Bolt M8 x 25 4 39 410019 Contactor 1 40 400011 Bolt M6 x 25 4 41 250002 Washer Ø6 Flat 4 42 400028 Washer Ø6 Locking...

Page 20: ...itch pressed If voltage is present replace motor Water has entered motor Allow to drain and dry Run in short bursts without load until completely dry Motor runs but Cable drum does not turn Clutch Cam Ring not engaged Move Cam Ring to the In position If problem persists call a qualified service technician to check and repair Motor runs slowly or without normal power Insufficient current or voltage...

Page 21: ...arranty will not apply to parts and or labor if the product is deemed to have been misused neglected involved in an accident abused loaded beyond the product s limits modified installed improperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions...