Champion Power Equipment 201162, Operator'S Manual

Page 1: ...ing the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the...

Page 2: ...ssembly 9 Assembling the Winch 9 Contactor Solenoid Location 10 Installing the Mini Rocker Switch 10 Wiring the Winch 10 Test Winch Operation 11 Wiring Diagram 12 Switch Wiring Diagram 12 Operation 13...

Page 3: ...s exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfied with you...

Page 4: ...ook strap when handling the hook for spooling or unspooling the cable rope CAUTION Always use gloves to protect hands when handling the cable rope Never let the cable rope slide through your hands WAR...

Page 5: ...udy them and learn their meaning Proper interpretation of these symbols will allow you to more safely operate the product Symbol Meaning Turn the clutch to the IN position to retract the rope Turn the...

Page 6: ...n feed or wind the cable rope depending on the remote winch switch 4 Cable Rope 7 32 in 49 ft 5 4 mm 15 m galvanized aircraft cable designed specifically for load capacity of 4000 lb 1814 kg 5 Braking...

Page 7: ...Power from the vehicle battery flows through the weather sealed contactor before being directed to the winch motor 12 Mounting Channel Winch mount to attach the winch to your vehicle 13 Winch Connect...

Page 8: ...1 Lock Washer 10 2 Lock Nut M10 2 1x 16mm wrench or socket Mini Rocker Switch 1 Hexagon Socket Head Screw M5 x 18 1 1x 4mm allen wrench 2 2 3 3 4 Hexagon Socket Head Screw M5 x 25 2 1x 4mm allen wren...

Page 9: ...M8 25 F bolts through the 8 lock G and flat washers H and then thread through the mounting channel Tighten the bolts DO NOT overtighten F H G 4 Turn winch right side up Disengage the clutch by moving...

Page 10: ...tch is mounted the wires can be routed back to where the solenoid contactor is located Make sure the handlebars have full range of motion and then secure the mini rocker switch s cable with the suppli...

Page 11: ...proper drum rotation Turn the clutch to the Out position free spooling Pull out some cable from the drum and then turn the clutch to the In position to engage the gears Out Clutch In With some applic...

Page 12: ...201162 4000 lb 1 814 KG Winch Assembly 12 Wiring Diagram Blue Yellow Black Positive Positive Negative Switch Wiring Diagram Black Green Red Ignition Wire Solenoid Contactor Battery Black Green Red...

Page 13: ...shall be replaced immediately Use only manufacturer s identical replacement cable rope with the exact specifications Inspect the winch installation and bolts to ensure that all bolts are tight before...

Page 14: ...l connections are secure m Inspect the cable rope Make sure there are at least 5 wraps of cable rope around the winch drum Your rope is marked with red on wrap 5 to 6 as a visual indicator Red n Clear...

Page 15: ...1 877 338 0999 Lubrication All moving parts within the electric winch have been lubricated using high temperature lithium grease at the factory No internal lubrication is required Lubricate rope assem...

Page 16: ...h while re spooling Turn off the winch and repeat the procedure until a few feet of cable rope are left Disconnect the mini rocker switch and finish spooling by rotating the drum by hand with the clut...

Page 17: ...3000 4000 kg 0 454 907 1361 1814 Line Speed 12V DC FPM 12 8 11 5 8 9 6 2 3 3 MPM 3 9 3 5 2 7 1 9 1 3 Motor Current 12 V DC A 28 90 150 200 220 Run Time Minutes 1 1 1 1 1 Cooling Time Minutes 5 5 5 5...

Page 18: ...short burst with load until completely dry Motor runs but drum does not turn Clutch cam ring not engaged Move cam ring to the In position If problem persists a qualified technician needs to check and...

Page 19: ...product is deemed to have been misused neglected involved in an accident abused loaded beyond the product s limits modified installed improperly or connected incorrectly to any electrical component N...