Champion Power Equipment 46515, Owner'S Manual And Operating Instructions

Page 1: ...Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 4000 Peak Watts 3500 Running Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual Owne...

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Page 3: ...intenance 13 Engine Maintenance 13 Oil 13 Spark Plug 13 Air Filter 13 Spark Arrester 14 Cleaning 14 Adjustments 14 Maintenance Schedule 14 Generator Maintenance 14 Storage 15 Engine Storage 15 Generat...

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Page 5: ...cessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit ou...

Page 6: ...n imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or s...

Page 7: ...elry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires...

Page 8: ...tore away from sparks open flames pilot lights heat and other sources of ignition WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go Unin...

Page 9: ...el Tank 4 0 gallon capacity fuel tank 2 Fuel Valve Turn this valve to the On position to supply fuel to the engine 3 Choke Used to start the engine 4 Air Cleaner Protects the engine by filtering dust...

Page 10: ...Twist Lock This receptacle powers 120 Volt AC 60 Hz single phase loads requiring up to 25 A or 3500 Watts of power Protected by a 25 A circuit breaker 5 120 V 30 A Recreational Vehicle RV Receptacle...

Page 11: ...00202 English 7 Parts Included Your 46515 Gasoline Powered Generator ships with the following parts Spark Arrester Kit Spark Arrester 1 piece Cover Plate 1 piece Screws Lock Washers 2 pieces Oil Funne...

Page 12: ...e screen with the lettering facing outward Secure the cover plate with the two screws and lock washers provided with the spark arrester kit Add Engine Oil CAUTION DO NOT attempt to crank or start the...

Page 13: ...ansion DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine is running or hot DO NOT overfill the fuel tank DO NOT light cigarettes or smoke when filling the fuel tank Grounding Your ge...

Page 14: ...SA listed plug in surge suppressors on the outlets feeding your sensitive equipment Surge suppressors come in single or multi outlet styles They re designed to protect against virtually all short dura...

Page 15: ...ad for several minutes to stabilize internal temperatures of the engine and generator 3 Turn the ignition switch to the Off position 4 Turn the fuel valve to the Off position Do Not Overload Generator...

Page 16: ...0 4000 Water Heater 4000 Security System 180 AM FM Radio 300 Garage Door Opener 1 2 HP 500 600 Battery Charger 12V DC 110 Heating Cooling Air Conditioner 12000 BTU 1700 2500 Fan 300 600 Furnace Fan 1...

Page 17: ...oil drain plug with a 12 mm socket and extension 2 Allow the oil to drain completely 3 Replace the drain plug 4 Remove oil fill cap dipstick to add oil 5 Add 0 63 qt 0 6 L of oil and replace oil fill...

Page 18: ...Contact our help line at 1 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs Every 8 hours or daily Check oil level Cl...

Page 19: ...from the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank th...

Page 20: ...ns 15 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 0 63 qt 0 6 L Spark Plugs Your generator comes equipped with a13 16 long reach plug 21mm Intermittent use l...

Page 21: ...Specifications Rev 46515 20100202 English 17 Parts Diagram...

Page 22: ...ST02FD 02100007 CPE AVR 1 22 GB16674 M5 16 Bolt M5 16 4 23 GB93 5 Lock Washer 5 3 24 GB97 1 5 Washer 5 3 25 ST02FD 02100009 Brush Assembly 1 26 ST02FD 02100001 2 5 Flange Bolt M6 158 4 27 GB93 6 Lock...

Page 23: ...5 38 3 62 GB848 5 Washer 5 3 63 OV01 00000000 1 Transition 1 64 GB6177 M4 Nut M4 5 65 GB818 M4 14 Screw M4 14 1 66 ST02FD 05202002 Control Box 1 67 GB5783 M6 22 Bolt M6 22 1 68 GB97 1 6 Washer 6 2 69...

Page 24: ...Specifications 20 Wiring Diagram...

Page 25: ...supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output C...

Page 26: ...a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the...

Page 27: ...subject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WAR...

Page 28: ...ranty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for rep...

Page 29: ...e or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized b...

Page 30: ...Notes 26 Rev 46515 20100202 English Notes...