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REV 71531-20140505

ENGLISH

 

71531

SAFETy RULES

Generator exhaust contains carbon monoxide, a 
colorless, odorless, poison gas. Breathing carbon 
monoxide will cause nausea, dizziness, fainting or 
death. If you start to feel dizzy or weak, get to fresh 
air immediately.

Operate generator outdoors only in a well ventilated 
area.
DO NOT operate the generator inside any building, 
including garages, basements, crawlspaces and 
sheds, enclosure or compartment, including the 
generator compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined 
area through windows, doors, vents or other 
openings.
DANGER CARBON MONOXIDE: using a generator 
indoors

 CAN KILL YOU IN MINUTES.

DANGER

Rotating parts can entangle hands, feet, hair, 
clothing and/or accessories. 
Traumatic amputation or severe laceration can result.

Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling 
drawstrings or items that could become caught.

DANGER

Generator produces powerful voltage.

DO NOT touch bare wires or receptacles.

DO NOT use electrical cords that are worn, damaged 

or frayed.

DO NOT operate generator in wet weather.

DO NOT allow children or unqualified persons to 

operate or service the generator

Use a ground fault circuit interrupter (GFCI) in damp 

areas and areas containing conductive material such 

as metal decking.

Use approved transfer equipment to isolate generator 

from your electric utility and Notify your utility 

company before connecting your generator to your 

power system.

DANGER

Sparks can result in fire or electrical shock.

When servicing the generator:

Disconnect the spark plug wire and place it where it 

cannot contact the plug.

DO NOT check for spark with the plug removed.

Use only approved spark plug testers.

WARNING

Running engines produce heat. Severe burns can 

occur on contact. 

Combustible material can catch fire on contact.

DO NOT touch hot surfaces.

Avoid contact with hot exhaust gases.

Allow equipment to cool before touching.

Maintain at least 3 ft. (91.4 cm) of clearance on all 

sides to ensure adequate cooling.

Maintain at least 5 ft. (1.5 m) of clearance from 

combustible materials.

WARNING

The engine exhaust from this product contains 
chemicals known to the state of California to cause 
cancer, birth defects, or other reproductive harm.

WARNING

Read this manual thoroughly before operating your 
generator. Failure to follow instructions could result 
in serious injury or death.

WARNING

Summary of Contents for 71531

Page 1: ...338 0999 www championpowerequipment com 8400 Starting Watts 6750 Rated Watts LPG 9375 Starting Watts 7500 Rated Watts Gas DUAL FUEL GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are...

Page 2: ...r Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F When your product is needed your product may be operated at temperatures rang...

Page 3: ...ad Generator 15 Capacity 15 Power Management 16 Operation at High Altitude 16 Maintenance and Storage 17 Engine Maintenance 17 Oil 17 Spark Plugs 17 Air Filter 17 Spark Arrester 18 Cleaning 18 Adjustm...

Page 4: ...this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most...

Page 5: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided m...

Page 6: ...amaged or frayed DO NOT operate generator in wet weather DO NOT allow children or unqualified persons to operate or service the generator Use a ground fault circuit interrupter GFCI in damp areas and...

Page 7: ...generator s running capacity can damage the generator and or electrical devices connected to it DO NOT overload the generator Start the generator and allow the engine to stabilize before connecting el...

Page 8: ...FLAMMABLE AND EXPLOSIVE Fire or explosion can cause severe burns or death Unintentional startup can result in entanglement traumatic amputation or laceration DANGER When adding or removing Gas Turn th...

Page 9: ...l Tank 6 1 gallon 23 L capacity fuel tank 2 Choke Used to start the engine 3 Air Cleaner Protects the engine by filtering dust and debris from the intake air 4 Recoil Starter Used to manually start th...

Page 10: ...al Consult an electrician for local grounding regulations 7 120 Volt AC 30 Amp Twist Lock Receptacle NEMA L5 30R May be used to supply electrical power for the operation of 120 Volt AC 30 Amp single p...

Page 11: ...nge Bolt M10x120 for Wheel 2 Bushing 2 Flat Washer 10 2 Lock Nut M10 2 Support Leg w Vibration Mounts 1 Flange Bolt M8x16 for Support Leg 2 Flange Lock Nut M8 2 Other Oil 1 2 qt 1 1 L LPG Hose With Re...

Page 12: ...lowing tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket not included Pliers not included 1 Before adding fuel and oil tip the generator on i...

Page 13: ...evel in the crankcase falls below the threshold level CAUTION Add Engine Oil DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil...

Page 14: ...an ethanol content of less than 10 by volume 2 DO NOT mix oil with fuel 3 Clean the area around the fuel cap 4 Remove the fuel cap 5 Slowly add fuel to the tank DO NOT OVERFILL Fuel can expand after...

Page 15: ...hat have not been plugged or kept closed must also be purged The purging process should be done by a LPG supplier Cylinders from an exchange supplier should have been purged and filled properly alread...

Page 16: ...when positioning generator Failure to follow proper safety precautions may void manufacturer s warranty Do not operate or store the generator in rain snow or wet weather Using a generator or electrica...

Page 17: ...attery switch to the ON position 7 ELECTRIC START Press and hold the ignition switch to the START position Release as the engine begins to roll over If the engine fails to start within five seconds re...

Page 18: ...ne This usually takes a few minutes 5 Press the engine switch to the OFF position 6 Turn Battery Switch to the Off Position Important Always ensure that the Fuel Valve and the Engine Switch are in the...

Page 19: ...end of the generator near the handle where engine fan air flows out from the generator This air is slightly heated by flowing over the engine The container should not be placed in the path of the muf...

Page 20: ...lug 6 Carefully thread the plug into the engine 7 Use the spark plug tool to firmly install the plug 8 Attach the spark plug wire to the plug For service or parts assistance contact our help line at 1...

Page 21: ...tenance and Storage Federal and local laws and administrative requirements indicate when and where spark arresters are required When ordered spark arresters are required for operation of this generato...

Page 22: ...ulling the engine recoil cord If the battery voltage is extremely low the charging circuit may not be able to re charge the battery In this case the battery must be connected to a standard automotive...

Page 23: ...F6RTC Replacement spark plug NGK BPR6ES or equivalent Make certain the spark plug gap is 0 7 0 8 mm or 0 028 0 031 in An Important Message About Temperature Your Champion Power Equipment product is de...

Page 24: ...56 57 66 23 82 83 84 85 86 87 88 44 65 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 5 5 16 59 62 63 64 60 61 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 76 89 90 91 92 93 95 97 98 99 94 100 10...

Page 25: ...00800 09 2 Decorative Plate 1 68 152 070031 00 Jacket LPG Hose 3 69 6 5 233 420 2 Frame 1 70 1 6177 1 10 Flange Lock Nut M10 4 Part Number Description Qty 71 152 201200 03 Motor Mount I 2 72 1 6182 10...

Page 26: ...108 85 10 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 16 24 25 26 27 28 29 30 31 33 34 35 12 36 30 37 38 23 39 41 42 43 44 46 47 48 49 50 51 52 53 12 54 55 57 58 59 60 61 62 65 66 68 69 70 71 72 7...

Page 27: ...1 56 2 01 010 Stud Bolt M8 35 2 57 2 15 002 F6RTC Spark Plug F6RTC 1 Part Number Description Qty 58 2 08 014 Flange Bolt M10 80 4 59 46 020002 00 Gasket Cylinder Head Cover 1 60 47 021000 00 Cylinder...

Page 28: ...DCW multi purpose meter FUEL CUT SOLENOIL B G B G W G W G G OFF G Y G Y G Y 3 4 5 2 1 6 G Y Charger Br G Y SWITCH lb l la G Y EARTH TERMINAL G Y G Y L14 30R L5 30R 5 20R B W W R R R G Y B B W G Y W W...

Page 29: ...position Generator shuts down during operation Out of fuel Fill the gasoline tank or fill LPG cylinder Low oil level Fill crankcase to the proper level Place generator on a flat level surface Generato...

Page 30: ...nd or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any...

Page 31: ...parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CON...

Page 32: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 33: ...ets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of origin...

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