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REV 71531-20140505

ENGLISH

 

71531

Gasoline and Gasoline Vapors (Gas):

 

– GAS IS HIGHLY FLAMMABLE AND EXPLOSIVE.

 

– Gas can cause a fire or explosion if ignited.

 

– Gas is a liquid fuel but it’s vapors can ignite.

 

– Gas is a skin irritant and needs to be cleaned up 

immediately if spilled on skin or clothes.

 

– Gas has a distinctive odor, this will help detect 

potential leaks quickly.

 

– In any gas fire, flames should not be extinguished 

unless by doing so the fuel supply valve can be 
turned OFF. This is because if a fire is extinguished 
and a supply of fuel is not turned OFF, then an 
explosion hazard could be created.

 

– Gas expands or contracts with ambient temperatures. 

Never fill the gas tank to full capacity, as gas needs 
room to expand if temperatures rise.

Liquefied Petroleum Gas (LPG):

 

– LPG IS HIGHLY FLAMMABLE AND EXPLOSIVE.

 

– Flammable gas under pressure can cause a fire or 

explosion if ignited.

 

– LPG is heavier than air and can settle in low places 

while dissipating.

 

– LPG has a distinctive odor added to help detect 

potential leaks quickly.

 

– In any petroleum gas fire, flames should not be 

extinguished unless by doing so the fuel supply 
valve can be turned OFF. This is because if a fire is 
extinguished and a supply of fuel is not turned OFF, 
then an explosion hazard could be created.

 

– When exchanging LPG cylinders, be sure the cylinder 

valve is of the same type.

 

– Always keep the LPG cylinder in an upright position.

 

– LPG will burn skin if it comes in contact with it. 

Keep any and all LPG away from skin at all times. 

SAFETy RULES

Fuel Safety

GASOLINE, GASOLINE VAPORS AND LIQUID 
PETROLEUM GAS (LPG) ARE HIGHLY 
FLAMMABLE AND EXPLOSIVE. 
 
Fire or explosion can cause severe burns or death.  
Unintentional startup can result in entanglement, 
traumatic amputation or laceration.

DANGER

When adding or removing Gas:

Turn the generator off and let it cool for at least two 
minutes before removing the fuel cap. Loosen the cap 
slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gas directly into the generator at the gas 
station. Use an approved container to transfer the fuel to 
the generator.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames, pilot 
lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.

When starting the generator:

DO NOT attempt to start a damaged generator. 
Make certain that the gas cap, air filter, spark plug, fuel 
lines and exhaust system are properly in place.
Allow spilled fuel to evaporate fully before attempting to 
start the engine.
Make certain that the generator is resting firmly on level 
ground.

When operating the generator:

DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.

When transporting or servicing the generator:

Make certain that the fuel shutoff valve is in the off 
position and the fuel tank is empty.
Make certain that a LPG cylinder is not attached to 
generator and is securely stowed away.
Disconnect the spark plug wire.

When storing the generator:

Store away from sparks, open flames, pilot lights, heat 
and other sources of ignition.
Do not store generator, gas or LPG cylinder near 
furnances, water heaters, or any other appliances that 
produce heat or have automatic ignitions.

Never use a gas container, LPG connector hose, 
gas tank, LPG cylinder or any other fuel item that is 
damaged or appears damaged.

WARNING

Summary of Contents for 71531

Page 1: ...338 0999 www championpowerequipment com 8400 Starting Watts 6750 Rated Watts LPG 9375 Starting Watts 7500 Rated Watts Gas DUAL FUEL GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are...

Page 2: ...r Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F When your product is needed your product may be operated at temperatures rang...

Page 3: ...ad Generator 15 Capacity 15 Power Management 16 Operation at High Altitude 16 Maintenance and Storage 17 Engine Maintenance 17 Oil 17 Spark Plugs 17 Air Filter 17 Spark Arrester 18 Cleaning 18 Adjustm...

Page 4: ...this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most...

Page 5: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided m...

Page 6: ...amaged or frayed DO NOT operate generator in wet weather DO NOT allow children or unqualified persons to operate or service the generator Use a ground fault circuit interrupter GFCI in damp areas and...

Page 7: ...generator s running capacity can damage the generator and or electrical devices connected to it DO NOT overload the generator Start the generator and allow the engine to stabilize before connecting el...

Page 8: ...FLAMMABLE AND EXPLOSIVE Fire or explosion can cause severe burns or death Unintentional startup can result in entanglement traumatic amputation or laceration DANGER When adding or removing Gas Turn th...

Page 9: ...l Tank 6 1 gallon 23 L capacity fuel tank 2 Choke Used to start the engine 3 Air Cleaner Protects the engine by filtering dust and debris from the intake air 4 Recoil Starter Used to manually start th...

Page 10: ...al Consult an electrician for local grounding regulations 7 120 Volt AC 30 Amp Twist Lock Receptacle NEMA L5 30R May be used to supply electrical power for the operation of 120 Volt AC 30 Amp single p...

Page 11: ...nge Bolt M10x120 for Wheel 2 Bushing 2 Flat Washer 10 2 Lock Nut M10 2 Support Leg w Vibration Mounts 1 Flange Bolt M8x16 for Support Leg 2 Flange Lock Nut M8 2 Other Oil 1 2 qt 1 1 L LPG Hose With Re...

Page 12: ...lowing tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket not included Pliers not included 1 Before adding fuel and oil tip the generator on i...

Page 13: ...evel in the crankcase falls below the threshold level CAUTION Add Engine Oil DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil...

Page 14: ...an ethanol content of less than 10 by volume 2 DO NOT mix oil with fuel 3 Clean the area around the fuel cap 4 Remove the fuel cap 5 Slowly add fuel to the tank DO NOT OVERFILL Fuel can expand after...

Page 15: ...hat have not been plugged or kept closed must also be purged The purging process should be done by a LPG supplier Cylinders from an exchange supplier should have been purged and filled properly alread...

Page 16: ...when positioning generator Failure to follow proper safety precautions may void manufacturer s warranty Do not operate or store the generator in rain snow or wet weather Using a generator or electrica...

Page 17: ...attery switch to the ON position 7 ELECTRIC START Press and hold the ignition switch to the START position Release as the engine begins to roll over If the engine fails to start within five seconds re...

Page 18: ...ne This usually takes a few minutes 5 Press the engine switch to the OFF position 6 Turn Battery Switch to the Off Position Important Always ensure that the Fuel Valve and the Engine Switch are in the...

Page 19: ...end of the generator near the handle where engine fan air flows out from the generator This air is slightly heated by flowing over the engine The container should not be placed in the path of the muf...

Page 20: ...lug 6 Carefully thread the plug into the engine 7 Use the spark plug tool to firmly install the plug 8 Attach the spark plug wire to the plug For service or parts assistance contact our help line at 1...

Page 21: ...tenance and Storage Federal and local laws and administrative requirements indicate when and where spark arresters are required When ordered spark arresters are required for operation of this generato...

Page 22: ...ulling the engine recoil cord If the battery voltage is extremely low the charging circuit may not be able to re charge the battery In this case the battery must be connected to a standard automotive...

Page 23: ...F6RTC Replacement spark plug NGK BPR6ES or equivalent Make certain the spark plug gap is 0 7 0 8 mm or 0 028 0 031 in An Important Message About Temperature Your Champion Power Equipment product is de...

Page 24: ...56 57 66 23 82 83 84 85 86 87 88 44 65 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 5 5 16 59 62 63 64 60 61 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 76 89 90 91 92 93 95 97 98 99 94 100 10...

Page 25: ...00800 09 2 Decorative Plate 1 68 152 070031 00 Jacket LPG Hose 3 69 6 5 233 420 2 Frame 1 70 1 6177 1 10 Flange Lock Nut M10 4 Part Number Description Qty 71 152 201200 03 Motor Mount I 2 72 1 6182 10...

Page 26: ...108 85 10 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 16 24 25 26 27 28 29 30 31 33 34 35 12 36 30 37 38 23 39 41 42 43 44 46 47 48 49 50 51 52 53 12 54 55 57 58 59 60 61 62 65 66 68 69 70 71 72 7...

Page 27: ...1 56 2 01 010 Stud Bolt M8 35 2 57 2 15 002 F6RTC Spark Plug F6RTC 1 Part Number Description Qty 58 2 08 014 Flange Bolt M10 80 4 59 46 020002 00 Gasket Cylinder Head Cover 1 60 47 021000 00 Cylinder...

Page 28: ...DCW multi purpose meter FUEL CUT SOLENOIL B G B G W G W G G OFF G Y G Y G Y 3 4 5 2 1 6 G Y Charger Br G Y SWITCH lb l la G Y EARTH TERMINAL G Y G Y L14 30R L5 30R 5 20R B W W R R R G Y B B W G Y W W...

Page 29: ...position Generator shuts down during operation Out of fuel Fill the gasoline tank or fill LPG cylinder Low oil level Fill crankcase to the proper level Place generator on a flat level surface Generato...

Page 30: ...nd or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any...

Page 31: ...parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CON...

Page 32: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 33: ...ets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of origin...

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