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REV 92208-20120717

ENGLISH

 

92208

TROUBLESHOOTING

For further technical support:

Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
tech@championpowerequipment .com

Problem

Cause

Solution

Engine will not start .

No fuel .

Add fuel .

Faulty spark plug .

Replace spark plug .

Unit loaded during startup .

Remove load from unit .

Engine will not start;
Engine starts but runs roughly .

Low oil level .

Fill crankcase to the proper level .
Place log splitter on a flat, level surface .

Choke in the wrong position .

Adjust choke

Spark plug wire loose .

Attach wire to spark plug

Engine shuts down during operation .

Out of fuel .

Fill fuel tank

Low oil level .

Fill crankcase to the proper level . 
Place log splitter on a flat, level 
surface

Engine cannot supply enough power or 
overheating .

Insufficient ventilation .

Check for air restriction . Move to a 
well ventilated area

Wedge movement is slow or erratic .

Air in the hydraulic oil system .

Purge air by extending and retracting 
the wedge several times until motion 
is smooth .

Debris lodged in beam guides .

Clear debris from beam .

Low hydraulic oil .

Check oil level and add as needed .

Oil leak from hose connection .

Loose hose clamp or hydraulic fitting .

Tighten hose clamp or hydraulic 
fitting .

Oil leak from cylinder .

Faulty cylinder rod seal .

Contact Customer Service .

Scored or bent cylinder rod .

Contact Customer Service .

Loose hydraulic fitting .

Tighten hydraulic fitting .

Faulty combination washer seal on 
cylinder hydraulic fitting .

Contact Customer Service .

Wedge will not extend or retract .

Faulty control valve .

Contact Customer Service .

Faulty hydraulic pump .

Contact Customer Service .

Low hydraulic oil .

Check oil level and add as needed .

Wedge does not Auto-Return .

Low hydraulic oil .

Check oil level and add as needed .

Faulty control valve .

Contact Customer Service .

Excessive bouncing while towing .

Under-inflated tires .

Inflate tires to proper pressure . Refer 
to tire sidewall .

Summary of Contents for 92208

Page 1: ...OG SPLITTER 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MA...

Page 2: ...www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 We are alway...

Page 3: ...intenance 13 Changing the Hydraulic Oil and Oil Filter 14 Cleaning 15 Maintenance Schedule 15 Storage 15 Log Splitter Storage 15 Engine stored for Less than 30 Days 15 Engines Stored for Over 30 Days...

Page 4: ...ate and place of purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and...

Page 5: ...tween different kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce t...

Page 6: ...ure to follow instructions could result in serious injury or death WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or oth...

Page 7: ...spark plug wire When storing the log splitter Store away from sparks open flames pilot lights heat and other sources of ignition DANGER Safety Rules Skin injection hazard High pressure hydraulic oil c...

Page 8: ...tor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately 8 Keep the operator zone and adjacent area clear for safe secure footing 9 If your log...

Page 9: ...each use It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol...

Page 10: ...roke Rated to 3500 psi 3 Mounting Plates Holds hydraulic cylinder in place 4 Control Valve Handle Controls the movement of the cutting wedge 5 Wedge 6 Splitting Beam 7 Log Catchers 8 Engine 196cc OHV...

Page 11: ...ace splitting beam lock pin removed in step 1 to secure beam in horizontal position G A B D C G E F Log Splitter Location Cont d Add Hydraulic Oil 1 Make sure the log splitter is on a flat level surfa...

Page 12: ...n the area around the fuel cap 4 Remove the fuel cap 5 Slowly add fuel to the tank DO NOT overfill Allow approximately 6 mm in of space for fuel expansion 6 Screw on the fuel cap and wipe away any spi...

Page 13: ...serious injury or death Always adjust your towing speed according to the terrain and conditions 4 Always disconnect the log splitter from the towing vehicle before operating Log Splitter Location This...

Page 14: ...ed while the engine is running DO NOT change the splitting position with the engine running Contact with the muffler can cause serious burns Always make sure the beam is in the locked position DO NOT...

Page 15: ...dge while it is retracting NOTE Log Splitter Operation 1 ALWAYS wear ear and eye protection protective clothing and safety gear 2 Block tires and put both support legs in the DOWN position to prevent...

Page 16: ...0 028 0 031 in Log Splitter Maintenance Make certain that the log splitter is kept clean and stored properly Only operate the unit on a flat level surface in a clean dry operating environment DO NOT e...

Page 17: ...ghten to 1 turn after the gasket makes contact 8 Reinsert and screw in the tank drain plug Tighten but do not over tighten B A C Change the hydraulic oil filter after the first 50 hours of use Then ev...

Page 18: ...Maintenance section 4 Drain all fuel completely from the fuel line and carburetor to prevent gum from forming 5 Add a fuel stabilizer into the fuel tank 6 Change the oil 7 The fuel valve needs to be...

Page 19: ...in Cylinder rod size 4 cm 1 57 in Hydraulic Fluid Type 10W AW32 ASLE H 150 ISO 32 Gear Pump 2 stage Max pressure 3500 psi Max flow capacity 41 6 LPM 11 GPM Control Valve Detent auto return Overall Dim...

Page 20: ...12 13 16 17 13 8 21 18 20 19 81 82 43 25 27 35 70 68 23 22 67 69 5 4 72 64 62 61 60 71 57 58 59 65 66 14 26 15 24 36 37 38 39 41 40 40 42 20 19 43 44 56 52 53 54 55 46 19 20 51 50 47 49 48 31 34 33 3...

Page 21: ...2 65 O Ring 10 2 65 1 38 PMJ22G 21 Outlet Connector Of Pump 1 39 PMJ22J 14 Gear Pump 1 40 JB T 8870 1999 40 Clamp d40 2 41 PMJ22G 17 Oil Pipe 1 42 GB5781 B8 30 Bolt M8 30 4 Part Number Description Qty...

Page 22: ...19 REV 92208 20120717 ENGLISH 92208 Engine Parts Diagram Specifications...

Page 23: ...Pin Clip 2 63 ST168F 1050200 Oil Ring Set 1 64 ST168F 1050006 Second Ring Set 1 65 ST168F 1050007 First Piston Ring Chrome 1 66 ST168F 2 1030009 G Cylinder Head Gasket 1 67 152FMD 1001007 Dowel Pin 10...

Page 24: ...ated area Wedge movement is slow or erratic Air in the hydraulic oil system Purge air by extending and retracting the wedge several times until motion is smooth Debris lodged in beam guides Clear debr...

Page 25: ...tallation Use and Maintenance This warranty will not apply to parts and or labour if this log splitter is deemed to have been misused neglected involved in an accident abused loaded beyond its limits...

Page 26: ...period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine owner yo...

Page 27: ...ll be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted...

Page 28: ...which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Eq...

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