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REV 92221-20120417

ENGLISH

 

92221

ASSEMBLy

The engine is equipped with a low-oil-shutoff and 
will stop when the oil level in the crankcase falls 
below the threshold level .

CAUTION

Add Engine Oil

1 .  Make sure the log splitter is on a flat, level surface .
2 .  Remove oil fill cap/dipstick to add oil .
3 .  Add 0 .63 qt (0 .6 L) of oil (SAE 10W-30) - oil should 

cover all but 2 threads of filler hole . Replace oil fill cap/
dipstick .

4 .  Check engine oil level daily and add as needed .

6 .  Start Engine . Extend and retract the wedge to purge 

air from the hydraulic system . When the wedge 
motion is smooth, the system is properly purged .

7 .  Check the hydraulic oil tank sight glass . Add 

approximately 1 to 1 .5 gallons of hydraulic oil to 
bring the level back up to the sight glass .

8 .  Check oil level daily and add as needed .

DO NOT attempt to crank or start the engine before 
it has been properly filled with the recommended 
type and amount of oil . Damage to the log splitter 
as a result of failure to follow these instructions will 
void your warranty .

CAUTION

Check oil often during the break-in period . Refer to 
the Maintenance section for recommended service 
intervals .

NOTE

Add Engine Fuel

1 .  Use clean, fresh, regular unleaded fuel with a 

minimum octane rating of 85 and an ethanol 
content of less than 10% by volume . 

2 .  DO NOT mix oil with fuel .
3 .  Clean the area around the fuel cap .
4 .  Remove the fuel cap .
5 .  Slowly add fuel to the tank . DO NOT overfill . Allow 

approximately ¼ inch of space for fuel expansion .

6 .  Screw on the fuel cap and wipe away any spilled fuel .

Add Hyrdraulic Oil Cont’d.

Add Engine Oil Cont’d.

When temperature is below 32º F (0ºC) use 
universal tractor/transmission fluid .

NOTE

Use regular unleaded gasoline with a minimum 
octane rating of 85 .

Do not mix oil and gasoline .
Fill tank to approximately ¼” below the top of the 
tank to allow for fuel expansion .
DO NOT pump gas directly into the generator at the 
gas station . Use an approved container to transfer 
the fuel to the generator .
DO NOT fill fuel tank indoors .
DO NOT fill fuel tank when the engine is running or hot .
DO NOT overfill the fuel tank .
DO NOT light cigarettes or smoke when filling the 
fuel tank .

CAUTION

Pouring fuel too fast through the fuel screen may 
result in blow back of fuel at the operator while filling .

WARNING

DO NOT remove the hydraulic oil fill cap when the engine 

is running or hot . Hot oil can escape causing severe 

burns . Always allow the log splitter to cool completely 

before removing the hydraulic oil cap . 

High fluid pressure and temperatures are created in the 

hydraulic log splitters . Hydraulic fluid will escape through 

a pin-size hole opening and can puncture skin and cause 

severe blood poisoning . 

Inspect hydraulic system regularly for possible leaks . 

Never check for leaks with your hand while the system 

is pressurized . Seek medical attention immediately if 

injured by escaping fluid .

WARNING

Summary of Contents for 92221

Page 1: ...SPLITTER 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE...

Page 2: ...Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 We are always working to improve our products Therefore the enclosed product may differ s...

Page 3: ...ation at High Altitude 14 Maintenance and Storage 15 Engine Maintenance 15 Oil 15 Spark Plugs 15 Air Filter 15 Log Splitter Maintenance 15 Changing the Hydraulic Oil and Oil Filter 16 Cleaning 17 Main...

Page 4: ...date and place of purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures an...

Page 5: ...tween different kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce t...

Page 6: ...g your log splitter Failure to follow instructions could result in serious injury or death WARNING WARNING Sparks can result in fire or electrical shock DANGER When servicing the engine Disconnect the...

Page 7: ...empty Disconnect the spark plug wire When storing the log splitter Store away from sparks open flames pilot lights heat and other sources of ignition Skin Injection Hazard High pressure hydraulic oil...

Page 8: ...erious infection or reaction can develop if proper medical treatment is not administered immediately 8 Keep the operator zone and adjacent area clear for safe secure footing 9 If your log splitter is...

Page 9: ...use It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol drugs...

Page 10: ...d to 3500 psi 3 Mounting Plates Holds hydraulic cylinder in place 4 Control Valve Handle Controls the movement of the cutting wedge 5 Wedge 6 Splitting Beam 7 Log Catchers 8 Engine 196cc OHV 9 Tires M...

Page 11: ...l over the axel on the hydraulic oil tank 4 Install the castle nut and tighten by hand Tighten another turn with a wrench to seat the bearing 5 Spin the wheel to distribute grease 6 Loosen the castle...

Page 12: ...on the control valve B 5 Hold the top of the beam by the cylinder mount and carefully rotate the beam toward the tow bar 6 Once the bracket on the bottom of the beam is aligned with the tow bar secure...

Page 13: ...ects to the top of the pump sealed by O Ring Because of the male female ends this hose only fits the correct way Suction Hose This is the clear hose that connects the hydraulic tank to the pump inlet...

Page 14: ...a around the fuel cap 4 Remove the fuel cap 5 Slowly add fuel to the tank DO NOT overfill Allow approximately inch of space for fuel expansion 6 Screw on the fuel cap and wipe away any spilled fuel Ad...

Page 15: ...45 mph could result in serious injury or death Always adjust your towing speed according to the terrain and conditions 5 Always disconnect the log splitter from the towing vehicle before operating Log...

Page 16: ...e splitting position with the engine running Contact with the muffler can cause serious burns Always make sure the beam is in the locked position DO NOT let the beam drop as it could crush fingers or...

Page 17: ...sea level Engine power is reduced as the air mass and air fuel ratio decrease Engine power and generator output will be reduced approximately 3 for every 1000 feet of elevation above sea level This is...

Page 18: ...ored properly Only operate the unit on a flat level surface in a clean dry operating environment DO NOT expose the unit to extreme conditions excessive dust dirt moisture or corrosive vapors Inspect a...

Page 19: ...on clockwise Tighten 3 4 1 turn after the gasket makes contact 8 Reinsert and screw in the tank drain plug Tighten but do not over tighten B A C Change the hydraulic oil filter after the first 50 hour...

Page 20: ...an air compressor 25 PSI to clear dirt and small debris Wipe all metal parts with an oily rag to help prevent rust and corrosion Storage Refer to the Maintenance section for proper cleaning instructi...

Page 21: ...es 40 6 cm Max towing speed 45 MPH 72 KPH Engine 196 cc OHV 4 stroke Cylinder size 4 x 22 63 10 cm x 57 5 cm Cylinder rod size 1 57 inches 4 cm Gear Pump 2 stage Max pressure 3500 psi Max flow capacit...

Page 22: ...6 14 15 7 22 56 55 23 67 24 4 5 36 35 27 34 28 23 32 31 30 29 5 33 37 38 39 40 41 40 52 53 51 50 47 49 48 45 44 54 60 61 63 62 15 65 66 14 69 75 74 73 74 76 77 72 26 71 5 TO A A TO B TO C TO D B C D 6...

Page 23: ...nector Of Pump 1 39 PMJ22J 14 Gear Pump 1 40 JB T 8870 1999 Clamp d40 2 41 PMJ22G 17 Oil Pipe 1 42 GB T 5783 2000 Bolt M8 30 4 43 GB T 6170 2000 Nut M8 9 44 GB T 77 2000 Screw M6 10 1 Part Number Desc...

Page 24: ...45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 1...

Page 25: ...haust 1 70 ST168F II 1080002 G gasket cylinder head 1 71 F6RTC Spark plug 1 72 GB5789 86 FB8 55 Flange bolt 8 55 4 73 ST168F 1040014 oil seal valve 2 Part Number Description Qty 74 ST160F 1040003 spri...

Page 26: ...rea Wedge movement is slow or erratic Air in the hydraulic oil system Purge air by extending and retracting the wedge several times until motion is smooth Debris lodged in beam guides Clear debris fro...

Page 27: ...t as a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this log splitter is deemed to have been misused neglected involved in an accident abused loaded bey...

Page 28: ...diagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EM...

Page 29: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 30: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...

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