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REV 92221-20120417

ENGLISH

 

92221

OPERATION

Starting the Engine

1 .  Make certain the log splitter is on a flat, level surface .
2 .  Flip engine switch to “ON” position (Item A) .
3 .  Rotate the fuel valve to the “ON” position (Item B) .
4 .  Move the throttle lever (Item C) to the “Fast” 

position . 

5 .  Move the choke lever (Item D) to the “Choke” 

position .

6 .  Pull the starter cord slowly until resistance is felt and 

then pull rapidly . 

SEE NOTE BELOW.

7 .  As engine warms up, move the choke lever (Item D) 

to “Run .”

ALWAYS use the log splitter for its intended use . The 
log splitter should only be used to split wood logs, 
length wise with the grain . 
NEVER modify, alter or change the log splitter in 
anyway . Modifications will void the warranty . 
NEVER attach a rope, cable or other device to the 
control lever on the log splitter . 
DO NOT modify or change the engine and operating 
speeds or pressure settings . These changes can 
cause safety issues . 
ONLY operate the log splitter in daylight . 
NEVER operate, or let anyone else operate, the log 
splitter while under the influence of alcohol, drugs, 
or medication . 
NEVER leave the log splitter unattended while the 
engine is running . 
DO NOT change the splitting position with the engine 
running . Contact with the muffler can cause serious 
burns . 
Always make sure the beam is in the locked position . 
DO NOT let the beam drop as it could crush fingers 
or cause damage to the log splitter .

WARNING

Log Splitter Location Cont’d.

Starting the Engine Cont’d.

Stopping the Engine

1 .  Turn the engine switch to the “Off” position . (A)
2 .  Turn the fuel knob to the “Off” position . (B)

If the engine starts but does not run make certain 
that the log splitter is on a flat, level surface . The 
engine is equipped with a low oil sensor that will 
prevent the engine from running when the oil level 
falls below a critical threshold .
The hydraulic oil needs to be above 10° F (-12° C) 
before starting the engine . Cold hydraulic oil can 
damage the hydraulic pump .
If outdoor air temperature is below 32° F (0° C) 
allow the log splitter to warm up by extending and 
returning the wedge several times before splitting 
wood .

NOTE

A

B

C

d

Log Splitter Operation

1 .  ALWAYS wear ear and eye protection, protective clothing 

and safety gear .

Keep choke lever in “Choke” position for 2 pulls of 
the recoil starter . After first pull, move choke lever 
to the “Run” position for up to the next 3 pulls of 
the recoil starter . Too much choke leads to spark 
plug fouling/engine flooding due to the lack of 
incoming air . This will cause the engine not to start .

NOTE

Summary of Contents for 92221

Page 1: ...SPLITTER 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE...

Page 2: ...Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 We are always working to improve our products Therefore the enclosed product may differ s...

Page 3: ...ation at High Altitude 14 Maintenance and Storage 15 Engine Maintenance 15 Oil 15 Spark Plugs 15 Air Filter 15 Log Splitter Maintenance 15 Changing the Hydraulic Oil and Oil Filter 16 Cleaning 17 Main...

Page 4: ...date and place of purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures an...

Page 5: ...tween different kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce t...

Page 6: ...g your log splitter Failure to follow instructions could result in serious injury or death WARNING WARNING Sparks can result in fire or electrical shock DANGER When servicing the engine Disconnect the...

Page 7: ...empty Disconnect the spark plug wire When storing the log splitter Store away from sparks open flames pilot lights heat and other sources of ignition Skin Injection Hazard High pressure hydraulic oil...

Page 8: ...erious infection or reaction can develop if proper medical treatment is not administered immediately 8 Keep the operator zone and adjacent area clear for safe secure footing 9 If your log splitter is...

Page 9: ...use It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol drugs...

Page 10: ...d to 3500 psi 3 Mounting Plates Holds hydraulic cylinder in place 4 Control Valve Handle Controls the movement of the cutting wedge 5 Wedge 6 Splitting Beam 7 Log Catchers 8 Engine 196cc OHV 9 Tires M...

Page 11: ...l over the axel on the hydraulic oil tank 4 Install the castle nut and tighten by hand Tighten another turn with a wrench to seat the bearing 5 Spin the wheel to distribute grease 6 Loosen the castle...

Page 12: ...on the control valve B 5 Hold the top of the beam by the cylinder mount and carefully rotate the beam toward the tow bar 6 Once the bracket on the bottom of the beam is aligned with the tow bar secure...

Page 13: ...ects to the top of the pump sealed by O Ring Because of the male female ends this hose only fits the correct way Suction Hose This is the clear hose that connects the hydraulic tank to the pump inlet...

Page 14: ...a around the fuel cap 4 Remove the fuel cap 5 Slowly add fuel to the tank DO NOT overfill Allow approximately inch of space for fuel expansion 6 Screw on the fuel cap and wipe away any spilled fuel Ad...

Page 15: ...45 mph could result in serious injury or death Always adjust your towing speed according to the terrain and conditions 5 Always disconnect the log splitter from the towing vehicle before operating Log...

Page 16: ...e splitting position with the engine running Contact with the muffler can cause serious burns Always make sure the beam is in the locked position DO NOT let the beam drop as it could crush fingers or...

Page 17: ...sea level Engine power is reduced as the air mass and air fuel ratio decrease Engine power and generator output will be reduced approximately 3 for every 1000 feet of elevation above sea level This is...

Page 18: ...ored properly Only operate the unit on a flat level surface in a clean dry operating environment DO NOT expose the unit to extreme conditions excessive dust dirt moisture or corrosive vapors Inspect a...

Page 19: ...on clockwise Tighten 3 4 1 turn after the gasket makes contact 8 Reinsert and screw in the tank drain plug Tighten but do not over tighten B A C Change the hydraulic oil filter after the first 50 hour...

Page 20: ...an air compressor 25 PSI to clear dirt and small debris Wipe all metal parts with an oily rag to help prevent rust and corrosion Storage Refer to the Maintenance section for proper cleaning instructi...

Page 21: ...es 40 6 cm Max towing speed 45 MPH 72 KPH Engine 196 cc OHV 4 stroke Cylinder size 4 x 22 63 10 cm x 57 5 cm Cylinder rod size 1 57 inches 4 cm Gear Pump 2 stage Max pressure 3500 psi Max flow capacit...

Page 22: ...6 14 15 7 22 56 55 23 67 24 4 5 36 35 27 34 28 23 32 31 30 29 5 33 37 38 39 40 41 40 52 53 51 50 47 49 48 45 44 54 60 61 63 62 15 65 66 14 69 75 74 73 74 76 77 72 26 71 5 TO A A TO B TO C TO D B C D 6...

Page 23: ...nector Of Pump 1 39 PMJ22J 14 Gear Pump 1 40 JB T 8870 1999 Clamp d40 2 41 PMJ22G 17 Oil Pipe 1 42 GB T 5783 2000 Bolt M8 30 4 43 GB T 6170 2000 Nut M8 9 44 GB T 77 2000 Screw M6 10 1 Part Number Desc...

Page 24: ...45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 1...

Page 25: ...haust 1 70 ST168F II 1080002 G gasket cylinder head 1 71 F6RTC Spark plug 1 72 GB5789 86 FB8 55 Flange bolt 8 55 4 73 ST168F 1040014 oil seal valve 2 Part Number Description Qty 74 ST160F 1040003 spri...

Page 26: ...rea Wedge movement is slow or erratic Air in the hydraulic oil system Purge air by extending and retracting the wedge several times until motion is smooth Debris lodged in beam guides Clear debris fro...

Page 27: ...t as a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this log splitter is deemed to have been misused neglected involved in an accident abused loaded bey...

Page 28: ...diagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EM...

Page 29: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 30: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...

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