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REV 92221-20120417  

22

92221

 

ENGLISH

Engine Parts List

# Part Number

Description

Qty

1

GB5789-86-FB6-8

Flange bolt M6*8

5

2

160 .061100 .32

Recoil starter cover

1

3

ST160F-1061005

Recoil starter spring

1

4

ST160F-1061009

Recoil starter rope

1

5

ST160F-1061001-A

Recoil starter reel

1

6

ST188F-1060006

spring-Ratchet 

2

7

ST188F-1060005

Starter ratchet-Metal-

2

8

ST188F-1060004

Ratchet guide spring

1

9

ST188F-1060003

Ratchet guide

1

10

ST188F-1060002

screw,Ratchet guide

1

11

GB5789-86-FB6-12

Flange bolt M6*12

10

12

ST168F-1080100-G

Fan cover Assembly

1

13

ST168F-1070008-G

 clip,Tube -9 .5

1

14

ST160F-1061200

Recoil starter knob

1

15

ST160F-1050010

Nut M14

1

16

ST160F-1060001-A

Start hub

1

17

ST168F-1080001

Cooling fan

1

18

ST168F-1120100

Fly wheel

1

19

ST168F-1030100

Oil seal

2

20

ST160F-1110106

washer,Governor 

1

21

ST160F-1110101

Governor gear

1

22

ST160F-1110102

pin-weight 

2

23

ST160F-1110104

shaft,governor gear

1

24

ST160F-1110103

circlip,governor gear

1

25

ST160F-1110107

Governor weight

2

26

ST160F-1110105-A

bushing,governor

1

27

ST168F-1080200

air guider

1

28

ST160F-1030003

Drain  bolt

2

29

ST160F-1030004

 washer,Drain bolt

2

30

ST168F-II-1030012-G

Crankcase-for USA-

1

31

ST168F-1129000-G

Diode comp

1

32

ST160F-1127000-A

Oil level sensor

1

33

GB5758 AM7×35

Flange bolt 

2

34

ST168F-1050100

Connecting rod assembly

1

35

ST168F-II-1050001-Q

Crankshaft Assembly

1

36

GB/T—276--94

Radial ball bearing 6205

2

37

ST168F-1030008-G

gasket,crankcase 

1

38

ST160F-1030001-B

oil dipstick

1

39

ST160F-1030002

gasket,oil dipstick

2

40

ST168F-1030007-G

Crankcase cover-for USA-

1

41

GB5789-86-FB8-32

Flange bolt 8*32

6

42

ST160F-1030005-B

Oil filler cap

1

43

ST168F-1110005

spring,Throttle return 

1

44

ST160F-1110003

Governor arm

1

45

GB6177-86-N6

Nut M6

3

46

ST160F-1110108

washer,Governor ---

1

47

ST160F-1110001

shaft,Governor arm 

1

48

ST160F-1123000-G

ignition coil

1

49

GB5789-86-FB6-25

Flange bolt 6*25

2

50

ST168F-1110006

 rod,joint

1

51

ST168F-1110007

spring,Governor 

1

52

ST160F-1110004

 bolt,Governor arm

1

53

ST160F-1110008

pin,shaft

1

54

168 .111008 .01

SHEATH,Control handle

1

55

168 .111000 .30

Control assembly

1

56

ST160F-II-1040013

 lifter,Valve

2

57

ST168F-1030015-G

Dowel pin 9*14

2

58

ST168F-II-1041000

Camshaft assembly

1

59

4X7 .5X19-GB1099-79

Key

1

60

ST168F-II-1050005

Piston

1

61

ST168F-1050003

wrist pin

1

62

ST168F-1050004

Piston pin clip

2

63

ST168F-1050200

ring,oil

1

64

ST168F-1050006

ring,second 

1

65

ST168F-1050007

ring,first

1

66

ST168F-II-1030009-G

gasket,cylinder head

1

67

152FMD-1001007

Dowel pin 10*16

2

68

ST168F-1040002

valve,intake

1

69

ST168F-1040006

valve,exhaust

1

70

ST168F-II-1080002-G

gasket,cylinder head

1

71

 F6RTC

Spark plug

1

72

GB5789-86-FB8-55

Flange bolt 8*55

4

73

ST168F-1040014

oil seal,valve

2

# Part Number

Description

Qty

74

ST160F-1040003

spring,valve

2

75

ST160F-1040007

retainer,exhaust valve

1

76

ST160F-1040001

retainer,intake valve

1

77

ST160F-1040008

rotator,exhaust valve

1

78

168 .040202 .34

shaft,rocker arm

1

79

ST160F-1040022

rocker arm

2

80

ST160F-1040024

screw,valve adjustment

2

81

ST168F-1040025

lock nut

2

82

GB97 .1 6

washer -6

6

83

GB6183-86-M6

Nut M6

2

84

168 .040201 .34

retainer,rocker arm

1

85

ST168F-1040027

stud bolt,rocker arm

2

86

168 .040004 .34

Guide-push rod

1

87

ST168F-1040005

Push rod

2

88

ST160F-1020002-A

gasket,cylinder cover

1

89

ST168F-1020100-C

cylinder cover assembly

1

90

ST160F-1020001

Breather tube

1

91

GB5789-86-FB6-15

Flange bolt M6*15

4

92

ST160F-1010002

Stud bolt

2

93

ST168F-1100200-G

Gasket,Muffler(no asbestos)

1

94

GB16674 M5×10

Screw M5×10

2

95

GB848-85-W5

washer -5

2

96

GB859-87-SW5

Lock washer -5

2

97

168 .101200 .34

Cover,Muffler

1

98

188 .101300 .34

SPARK ARRESTER

1

99

GB818 M4×6

bolt M4X6

4

100

GB9074 .4 M5×10

bolt M5X10

2

101

168 .101100 .36

Muffler Assembly

1

102

GB16674 M6×16

Screw M6×16

2

103

GB859-87-SW6

Lock washer -6

6

104

GB6170-86-N8

Nut M8

2

105

GB848-85-W8

washer -8

2

106

GB859-87-SW8

Lock washer -8

2

107

ST168FD-1100003-CARB

Gasket,Secondary Air Intake Valve

1

108

ST168FD-1100300-CARB

Secondary Air Intake Valve

1

109

ST168F-II-1010100-G

Cylinder head

1

110

ST160F-1010001

Stud bolt 6*110

2

111

ST168F-1130002-CPE

Gasket,Insulator-no asbestos)

1

112

ST168F-1130001

 insulator,Carburetor

1

113

ST160F-1130003-CPE

Gasket,Carburetor -no asbestos)

1

114

ST168F-2-1131000-G

Carburetor assembly

1

115

ST160F-1130004

washer,Air Cleaner Base

1

116

ST160F-1130100

Choke Handle

1

117

168 .091100 .34

Base,Air cleaner 

1

118

GB5789-86-FB6-20

Flange bolt M6*20

5

119

168 .091003 .36

element,Air cleaner 

1

120

168 .091200 .36

 cover,Air cleaner

1

121

ST168F-1090100-C

nut,Air cleaner cover (plastic)

2

122

160 .070014 .01

Pipe,Reversal Valve

1

123

ST160F-1070007

clip

1

124

160 .070013 .01

Pipe,Air Cleaner

1

125

ST168F-1071400-GC

Carbon Canister

1

126

GB/T 845 ST2 .9×6 .5

Screw

2

127

03 .032001 .00

washer

2

128

168 .070100 .05

Fuel tank cap 

1

129

0902 .070301 .00

Fuel filter

1

130

GB5789-86-FB6-29

Flange bolt M6*29

1

131

168 .071000 .36

Fuel tank Assembly

1

132

ST152FD-1070200

Fuel filter

1

133

ST1P68F-1070006-F

clip

1

134

ST168F-1070200-G

Fuel Cock

1

135

ST168F-1070005-G

Tube 2

1

136

168 .070010 .34

veil,fuel tank 

1

137

ST01FD-05071001

Switch

1

138

ST168F-1070003-G

 knob,Fuel valve

1

139

GB818-88-B4-12

bolt M4X12

1

140

GB16674-1-FB5-12

Flange bolt M5*12

1

141

ST188FD-1070006A

clip-8

3

142

ST168F-1070004-G

Tube 1

1

143A ST168FD-2-1131000-17

Standard Main Jet

1

143B 468 .131017 .01

Altitude Main Jet

Summary of Contents for 92221

Page 1: ...SPLITTER 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE...

Page 2: ...Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 We are always working to improve our products Therefore the enclosed product may differ s...

Page 3: ...ation at High Altitude 14 Maintenance and Storage 15 Engine Maintenance 15 Oil 15 Spark Plugs 15 Air Filter 15 Log Splitter Maintenance 15 Changing the Hydraulic Oil and Oil Filter 16 Cleaning 17 Main...

Page 4: ...date and place of purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures an...

Page 5: ...tween different kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce t...

Page 6: ...g your log splitter Failure to follow instructions could result in serious injury or death WARNING WARNING Sparks can result in fire or electrical shock DANGER When servicing the engine Disconnect the...

Page 7: ...empty Disconnect the spark plug wire When storing the log splitter Store away from sparks open flames pilot lights heat and other sources of ignition Skin Injection Hazard High pressure hydraulic oil...

Page 8: ...erious infection or reaction can develop if proper medical treatment is not administered immediately 8 Keep the operator zone and adjacent area clear for safe secure footing 9 If your log splitter is...

Page 9: ...use It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol drugs...

Page 10: ...d to 3500 psi 3 Mounting Plates Holds hydraulic cylinder in place 4 Control Valve Handle Controls the movement of the cutting wedge 5 Wedge 6 Splitting Beam 7 Log Catchers 8 Engine 196cc OHV 9 Tires M...

Page 11: ...l over the axel on the hydraulic oil tank 4 Install the castle nut and tighten by hand Tighten another turn with a wrench to seat the bearing 5 Spin the wheel to distribute grease 6 Loosen the castle...

Page 12: ...on the control valve B 5 Hold the top of the beam by the cylinder mount and carefully rotate the beam toward the tow bar 6 Once the bracket on the bottom of the beam is aligned with the tow bar secure...

Page 13: ...ects to the top of the pump sealed by O Ring Because of the male female ends this hose only fits the correct way Suction Hose This is the clear hose that connects the hydraulic tank to the pump inlet...

Page 14: ...a around the fuel cap 4 Remove the fuel cap 5 Slowly add fuel to the tank DO NOT overfill Allow approximately inch of space for fuel expansion 6 Screw on the fuel cap and wipe away any spilled fuel Ad...

Page 15: ...45 mph could result in serious injury or death Always adjust your towing speed according to the terrain and conditions 5 Always disconnect the log splitter from the towing vehicle before operating Log...

Page 16: ...e splitting position with the engine running Contact with the muffler can cause serious burns Always make sure the beam is in the locked position DO NOT let the beam drop as it could crush fingers or...

Page 17: ...sea level Engine power is reduced as the air mass and air fuel ratio decrease Engine power and generator output will be reduced approximately 3 for every 1000 feet of elevation above sea level This is...

Page 18: ...ored properly Only operate the unit on a flat level surface in a clean dry operating environment DO NOT expose the unit to extreme conditions excessive dust dirt moisture or corrosive vapors Inspect a...

Page 19: ...on clockwise Tighten 3 4 1 turn after the gasket makes contact 8 Reinsert and screw in the tank drain plug Tighten but do not over tighten B A C Change the hydraulic oil filter after the first 50 hour...

Page 20: ...an air compressor 25 PSI to clear dirt and small debris Wipe all metal parts with an oily rag to help prevent rust and corrosion Storage Refer to the Maintenance section for proper cleaning instructi...

Page 21: ...es 40 6 cm Max towing speed 45 MPH 72 KPH Engine 196 cc OHV 4 stroke Cylinder size 4 x 22 63 10 cm x 57 5 cm Cylinder rod size 1 57 inches 4 cm Gear Pump 2 stage Max pressure 3500 psi Max flow capacit...

Page 22: ...6 14 15 7 22 56 55 23 67 24 4 5 36 35 27 34 28 23 32 31 30 29 5 33 37 38 39 40 41 40 52 53 51 50 47 49 48 45 44 54 60 61 63 62 15 65 66 14 69 75 74 73 74 76 77 72 26 71 5 TO A A TO B TO C TO D B C D 6...

Page 23: ...nector Of Pump 1 39 PMJ22J 14 Gear Pump 1 40 JB T 8870 1999 Clamp d40 2 41 PMJ22G 17 Oil Pipe 1 42 GB T 5783 2000 Bolt M8 30 4 43 GB T 6170 2000 Nut M8 9 44 GB T 77 2000 Screw M6 10 1 Part Number Desc...

Page 24: ...45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 1...

Page 25: ...haust 1 70 ST168F II 1080002 G gasket cylinder head 1 71 F6RTC Spark plug 1 72 GB5789 86 FB8 55 Flange bolt 8 55 4 73 ST168F 1040014 oil seal valve 2 Part Number Description Qty 74 ST160F 1040003 spri...

Page 26: ...rea Wedge movement is slow or erratic Air in the hydraulic oil system Purge air by extending and retracting the wedge several times until motion is smooth Debris lodged in beam guides Clear debris fro...

Page 27: ...t as a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this log splitter is deemed to have been misused neglected involved in an accident abused loaded bey...

Page 28: ...diagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EM...

Page 29: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 30: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...

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