Champion Power Equipment 92251-1 Owner'S Manual Download

Page: 25 / 31

92251-1

ENGLISH

Parts List

# Part number

Description

Qty

PMJ22J-02-00

Beam

GB/T 5782-2000

BOLT M12×75(12.9)

PMJ22J-04-00

Wedge Slide

GB/T 95-2000

Washer ø12

GB/T 889.1-2000

Lock Nut M12

PMJ22G-51

Control Valve "IN" Connector

PMJ22J-12

Control Valve

PMJ22J-19

Plate

GB/T 818-2000

Bolt M8x12

GB/T 859-1987

Washer ø8

PMJ22G-49

Control Valve "OUT" Connector

JB/T 8870-1999

Clamp d25

PMJ7-15

Right Angle Joiner

PMJ7-22

Through Joiner

PMJ22Q-21

Hydraulic Hose (Valve-Cylinder)

PMJ22Q-08-00

Cylinder

PMJ22G-15

Hydraulic Hose (Valve-Oil Tank)

PMJ22J-06

Base Tube

PMJ22J-01-00

Base Connector

PMJ22J-10

PMJ22G-30

R Pin

PMJ22G-40

2 in. Coupler

GB/T 5782-2000

Bolt M12×80

GB/T 5782-2000

Bolt M12×90

GB/T 97.2-1985

Washer ø12

PMJ22G-41

Safety Chain With Hook

PMJ22J-07-00

Front Support Leg

GB/T 5782-2000

Bolt M12×65

PMJ22J-18

Hydraulic Hose (Valve-Pump)

GB/T 3452.1-92

"O" Ring ø10×2.65

PMJ22G-21

Outlet Connector Of Pump

PMJ22J-14

Gear Pump

JB/T 8870－1999

Clamp d40

PMJ22G-17

Oil Pipe

GB/T 5783-2000

Bolt M8×30

GB/T 95-2000

Washer ø8

GB/T 93-1987

Lock Washer ø8

GB/T 6170-2000

Nut M8

# Part number

Description

Qty

GB/T 77-2000

Screw M6×10

PMJ22G-26

Gear Pump Connector

ASME B18.2.1 1996

Bolt 5/16 in.-24×1 in.

PMJ22G-29

Engine Bushing

TC7Q002

Engine

GB/T 1096-1979

Flat Key 5x5

PMJ22G-28

Engine Connector

PMJ22G-27

Gear Pump Stand

PMJ22G-32

Connector Cover

GB/T 845C-1985

Tapping Screw

GB/T 848-1985

Lock Washer ø4

GB/T 859-1987

Washer 4

GB/T 1099-1979

Flat Key 3x3

PMJ22Q-22

Filter Connector

PMJ22Q-20

Internal Oil Filter

PMJ22G-19

Oil Plug

GB/T 5782-2000

Bolt M8×45

PMJ22J-05-02

Axle Cap

GB/T 9459-1988

Slotted Nut M20x1.5

L44634 LYC DS

Tapered Bearing

PMJ22D-05-03

Wheel

PMJ22J-05-01

Cased Seal

GB/T 91-2000

Cotter Pinø 4×32

PMJ22M-01-00

Oil Tank

PMJ22G-12

Hinge Pin

GB/T 5782-2000

Bolt M12×85

GJY12-3

R Pin

PMJ22G-18

Screw NPT 1 in.

GB 1160.2-89

Oil Scale

PMJ22J-15

GB/T 798-1988

Swing Bolt M8x28

PMJ22G-38

Big Tension Spring

GB/T 5783-2000

Bolt M8×20

PMJ22J-03

Cylinder Fixing Plate

PMJ22G-52

Auto Filter

PMJ22G-50

Auto Filter Base

PMJ22Q-23

Through Joint

Summary of Contents for 92251-1

Page 1: ...ER 12039 Smith Ave Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 92251...

Page 2: ...IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F When your product is needed your prod...

Page 3: ...Log Splitter 12 Towing Log Splitter Safety 12 Log Splitter Location 12 Starting the Engine 13 Stopping the Engine 13 Log Splitter Operation 14 Maintenance and Storage 15 Engine Maintenance 15 Oil 15...

Page 4: ...e the accuracy and completeness of the information in this manual and we reserve the right to change alter and or improve the product and this document at any time without prior notice Since CPE CET h...

Page 5: ...fferent kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce the risk...

Page 6: ...before operating your log splitter Failure to follow instructions could result in serious injury or death WARNING WARNING Sparks can result in fire or electrical shock DANGER When servicing the engine...

Page 7: ...raulic circuit cylinder pump valve body hoses can become very hot during operation CAUTION Fuel and fuel vapours are highly flammable and extremely explosive Fire or explosion can cause severe burns o...

Page 8: ...nce Serious infection or reaction can develop if proper medical treatment is not administered immediately 8 Keep the operator zone and adjacent area clear for safe secure footing 9 If your log splitte...

Page 9: ...It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol drugs or...

Page 10: ...ke air cooled 8 Tires Maximum travel speed is 45 MPH 72 KPH 9 Hydraulic Pump Pumps hydraulic oil through the system 10 Hydraulic Fluid Filter 11 Beam Bracket Holds splitting beam in place 12 Support L...

Page 11: ...de of the wheel Use a hammer and wood block to flush the seal with the end of the hub 3 Slide the wheel over the axel on the hydraulic oil tank 4 Install the castle nut and tighten by hand Tighten ano...

Page 12: ...e sure to slide the cylinder all the way back into the mounting slots B 5 Hold the top of the beam by the cylinder mount and carefully rotate the beam toward the tow bar 6 Once the bracket on the bott...

Page 13: ...n a flat level surface 2 Remove the oil plug from the oil tank A 3 Add 4 gallons 15 1 L of hydraulic oil 10W AW32 ASLE H 150 or ISO 32 are all acceptable types of fluid 4 Check the hydraulic oil level...

Page 14: ...mm is recommended Fuel can be forced out of the tank as a result of expansion if it is overfilled and can affect the stable running condition of the product When filling the tank it is recommended to...

Page 15: ...h Towing the log splitter at speeds greater than 45 mph 72 kph could result in serious injury or death Always adjust your towing speed according to the terrain and conditions 4 Always disconnect the l...

Page 16: ...then pull rapidly SEE NOTE BELOW 6 As engine warms up move the choke lever to Run 7 Move the throttle lever to the Fast position Starting the Engine Cont d If the engine starts but does not run make c...

Page 17: ...ion protective clothing and safety gear 2 Block tires and put both support legs in the DOWN position to prevent unintended movement of the log splitter during operation 3 Set log splitter in either th...

Page 18: ...al recycling facilities WARNING Engine Maintenance To prevent accidental starting remove and ground spark plug wire before performing any service Oil Change oil when the engine is warm Refer to the oi...

Page 19: ...n to 1 turn after the gasket makes contact 8 Reinsert and screw in the tank drain plug Tighten but do not over tighten B A C Change the hydraulic oil filter after the first 50 hours of use Then every...

Page 20: ...the fuel storage life add fuel stabilizer 4 Turn the fuel valve to the Off position Engines Stored for Over 30 Days 1 Run the engine with the fuel valve in the Off position until the engine stops 2 Th...

Page 21: ...re water than gasoline alone These blends can eventually separate leaving water or a watery goo in the tank fuel valve and carburetor With gravity fed fuel supplies this compromised fuel can be drawn...

Page 22: ...ment is slow or erratic Air in the hydraulic oil system Purge air by extending and retracting the wedge several times until motion is smooth Debris lodged in beam guides Clear debris from beam Low hyd...

Page 23: ...t Make certain the spark plug gap is 0 6 0 8 mm or 0 024 0 031 in Oil Use 10W 30 automotive oil Oil capacity is 0 6 qt 0 6 L DO NOT OVERFILL Please reference the following chart for recommended oil ty...

Page 24: ...68 51 50 21 66 17 4 5 28 19 24 20 21 26 27 23 22 5 25 30 31 32 33 34 33 47 48 46 42 44 43 40 39 49 52 54 12 11 64 59 58 60 58 57 56 61 18 62 5 TO A A TO B TO C TO D B C D 65 55 4 TO E E TO F F 41 37...

Page 25: ...PMJ22G 17 Oil Pipe 1 35 GB T 5783 2000 Bolt M8 30 4 36 GB T 95 2000 Washer 8 16 37 GB T 93 1987 Lock Washer 8 16 38 GB T 6170 2000 Nut M8 9 Part number Description Qty 39 GB T 77 2000 Screw M6 10 1 4...

Page 26: ...23 ENGLISH 92251 1 Engine Parts Diagram Specifications...

Page 27: ...Shaft Assembly 1 63 91521 07001400000 Dowel Pin 7 14 1 64 91521 09001400000 Dowel Pin 9 14 1 65 90208 LC90 0100 Crankcase Cover Gasket 1 66 12301 LC90 0002 Crankcase Cover 1 67 T1107025004125600 Oil S...

Page 28: ...rical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic d...

Page 29: ...l system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be r...

Page 30: ...ement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repai...

Page 31: ...ets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of origin...

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