background image

19

  

REV 92750-20131216

ENGLISH

 

92750

Parts Diagram

SPECIFICATIONS

1

3

2

4

63

16

15

5

13

6

11

12

7

68

51

50

21

66

17

4

5

28

19

24

20

21

26

27

23

22

5

25

30

31

32

33

34

33

47

48

46

42

44

43

40

39

49

52

54

12

11

64

59

58

60

58

57

56

61

18

62

5

TO(A)

(A)

TO(B)

TO(C)

TO(D)

(B)

(C)

(D)

65

55

4

TO(E)

(E)

Parts Diagram

TO(F)

(F)

41

37

36

35

36

37

38

38

37

36

71

36

37

72

9

70

69

38

67

10

8

13

29

53

14

73

74

75

76

45

77

78

79

74

75

80

142

PMJ22J-11-03

引擎固定管

1

焊接钢管

0.68

141

PMJ22G-01-02

油箱封板

2

Q235

1.05

140

PMJ22Q-11-01

油箱

1

焊接钢管

12.90

139

1

138

PMJ22H-11-02

加强板

1

Q235

0.11

137

PMJ22H-11-01

连接块

2

Q235

0.68

136

PMJ22J-20

刀头螺栓 

1

30CrMo

83.2151

135

GB/T 5781-2000

C级全螺纹六角头螺栓 

M10×25

4

35

0.03

134

GB/T 12618-90

抽芯铆钉 4×8

8

133

GB/T 6170-2000

1型六角螺母 M10

4

0.01

132

PMJ22G-37

尾灯

2

示意图

0.00

131

PMJ22G-36

尾灯座

2

Q235

0.26

130

PMJ22G-35-01

左挡泥板

1

Q235

1.34

129

PMJ22G-34-03

长连接板

2

Q235

0.22

128

PMJ22G-34-02

短连接板

2

Q235

0.06

127

PMJ22G-34-01

右挡泥板

1

Q235

1.34

126

1

125

1

124

1

123

GB/T 6184-2000

1型全金属六角锁紧螺母 

M30

1

122

GB/T 3452.1-92

O形橡胶密封圈 

112×5.3

1

121

GB/T 3452.1-92

O形橡胶密封圈 

118×2.65

1

120

GB/T 3452.1-92

O形橡胶密封圈 

103×5.3

1

119

PMJ30-08-05

导向环

1

碳纤维+酚醛树脂复

合材

118

152071-07

内支承圈

2

117

PMJ30-08-08

U型密封圈45X55X7

1

聚氨脂

0.01

116

DH45

防尘圈45X53X5X6.5

1

聚氨脂

0.00

115

PMJ30-08-06

密封圈Φ120

1

聚氨脂(海翠)

114

GB 3452.1-92

O形橡胶密封圈 

45×3.55

1

橡胶Ⅰ- 2

2.26

113

PMJ30-08-04

底座

1

45

4.28

112

PMJ30-08-03

活塞头

1

QT450-10

2.48

111

PMJ30-08-02

活塞杆

1

40Cr

9.10

110

PMJ30-08-01-04

油缸转轴

2

45

0.61

109

PMJ30-08-01-03

顶帽

1

20

5.88

108

PMJ30-08-01-02

油缸

1

20/精拉钢管

12.52

107

PMJ30-03

油缸固定块

2

Q235

0.14

106

PMJ27-02-11

挡板

1

Q235

0.14

105

PMJ27-02-02Z

档块

1

Q235

5.73

104

PMJ27-02-02Y

档块

1

Q235

5.73

103

PMJ22H-02-07

U形架

1

Q235

18.30

102

PMJ22G-01-11

挡泥板固定块

4

Q235

0.07

101

PMJ22Q-11-02

过滤器安装座

1

Q235

0.12

100

PMJ22G-01-04

引擎固定板

1

Q235

1.71

99

PMJ22G-01-07

放油接头

1

Q235

0.03

98

PMJ22G-01-08

加油接头

1

Q235

0.14

97

PMJ20J-01-09

回油接头

1

45

0.09

96

PMJ22J-11-02

轮轴

2

35

1.66

95

PMJ22J-02-05

连接块

2

Q235

0.37

94

PMJ22J-02-04-01

挡块

1

Q235

1.24

93

PMJ22J-02-04-02

加强板

4

Q235

0.05

92

PMJ22J-02-03-01

固定件

1

Q235

0.68

91

PMJ22J-02-03-02

垫块

1

Q235

0.12

90

PMJ22J-02-08-01

挡块

1

Q235

1.24

89

PMJ22J-02-06

挡块焊条

3

Q235

0.02

88

PMJ22J-02-01-01

工作面板

1

Q235

11.07

87

PMJ22J-02-01-02

方钢

2

Q235

0.71

86

PMJ22J-02-10

盖板

1

Q235

1.02

85

PMJ22J-04-01

刀架底板

1

Q235

3.49

84

PMJ22G-04-03

加强板

2

Q235

0.94

83

PMJ22G-04-04

上封板

1

Q235

0.24

82

PMJ22J-04-03

活塞杆固定块

2

Q235

0.38

81

PMJ22J-04-04

垫块

2

Q235

0.12

80

PMJ22G-28

发动机联轴器

1

铁基粉末冶金

0.20

79

PMJ22J-01-01

连接管

1

Q235

0.46

78

PMJ22J-01-03

连接管

1

Q235焊接钢管

0.93

77

PMJ22J-08-01-05

拉手

2

Q235A

0.12

76

PMJ22J-07-02

脚垫

1

Q235

0.13

75

PMJ22G-08-01-05

前螺套

1

Q235

0.11

74

GB/T 3452.1-92

O形橡胶密封圈 

31.5×3.55

1

橡胶Ⅰ- 3

73

PMJ30F-01-01

右侧板

2

Q235

0.29

72

PMJ22F-01-03

中间连接板

8

Q235

0.25

71

PMJ30F-01-03

加强板

4

Q235

0.16

70

G 1/2-60

G 1/2油缸接头

2

35

0.22

69

油管扣压式接头 M22

油管扣压式接头 M22

1

示意图

0.03

68

NPT3/4 接头

NPT3/4 接头

1

示意图

0.00

67

GB/T 5781-2000

C级全螺纹六角头螺栓 

M10×15

8

材质 <未指定>

2.5936

66

GB/T 93-1987

标准型弹簧垫圈 10

12

65Mn

65

GB/T 95-2000

C级平垫圈 10

12

64

PMJ30F-01-02

左侧板

2

Q235

0.29

63

GB/T 5783-2000

全螺纹六角头螺栓 

M8×20

4

62

PMJ22G-38

大拉簧圈

1

65Mn

0.01

61

GB/T 798-1988

活节螺栓 M8×28

1

60

PMJ22J-15

插杆

1

Q235

0.09

59

GB 1160.2-89

旋入式六角型油标 A 

M20×1.5

1

58

PMJ22G-18

油箱塞

1

Q235

0.17

57

GJY12-3

钢丝挡圈

1

碳素弹簧钢丝

56

GB/T 5782-2000

六角头螺栓 M12×85

2

55

PMJ22G-12

机架连接轴

1

45

0.26

54

GB/T 91-2000

开口销 4×32

2

53

PMJ22J-05-01

防尘圈

2

示意图

0.00

52

PMJ22J-05-03

轮胎总成

2

示意图

0.01

51

L44634 LYC DS

英制圆锥滚子轴承L4463

4

4

材质 <未指定>

18.06

50

GB/T 9459-1988

A和B级细牙六角开槽薄

螺母 M20×1.5

2

材质 <未指定>

8.40

49

PMJ22J-05-02

轮轴盖

2

示意图

0.00

48

GB/T 5782-2000

六角头螺栓 

M8×45(8.8级)

4

材质 <未指定>

3.0280

47

PMJ22G-19

放油塞

1

Q235

0.04

46

PMJ22Q-20

过滤器

1

组合件

0.37

45

PMJ22Q-22

出油接头

1

Q235

0.10

44

GB/T 1096-1979

A型普通平键 3×3

1

材质 <未指定>

0.22

43

GB/T 848-1985

A级小垫圈 4

4

材质 <未指定>

0.02

42

GB/T 859-1987

轻型弹簧垫圈 4

4

41

GB/T 818-2000

十字槽盘头螺钉 M4×10

4

材质 <未指定>

0.24

40

PMJ22G-32

连接套筒盖

1

Q235

0.10

39

PMJ22G-27

连接套筒

1

ZL101A

0.39

38

GB/T 1096-1979

C型普通平键 5×36

1

37

PMJ22G-48

发动机

1

组合件

102.75

客户提供

36

PMJ22G-29

发动机衬套

1

Q235

0.02

35

ASME B18.2.1 1996

全螺纹六角头螺栓 

5/16"-24×1"

4

34

PMJ22G-26

泵联轴器

1

铁基粉末冶金

0.24

33

GB/T 77-2000

内六角平端紧定螺钉 

M6×10

1

32

GB/T 6170-2000

螺母 M8

9

31

GB/T 93-1987

标准型弹簧垫圈 8

16

65Mn

0.00

30

GB/T 95-2000

C级平垫圈 8

16

29

GB/T 5783-2000

全螺纹六角头螺栓 

M8×30

4

28

JB/T 8870-1999

喉箍 d32

2

27

PMJ22J-14

齿轮泵

1

示意图

0.00

26

PMJ22G-21

泵输出接头

1

Q235

0.10

25

GB/T 3452.1-92

O型密封圈 10×2.65

1

橡胶Ⅰ- 3

0.00

24

GB/T 5782-2000

六角头螺栓 

M12×65(8.8级)

2

材质 <未指定>

9.4367

23

PMJ22J-07-01

支撑脚

1

Q235焊接钢管

1.41

22

PMJ22G-41

安全链钩

2

示意图

0.00

21

GB/T 848-2002

A级小垫圈 12

4

20

GB/T 5782-2000

六角头螺栓 M12×90

1

19

GB/T 5782-2000

六角头螺栓 M12×80

2

18

PMJ22G-40

拖车连接器

1

示意图

0.00

17

PMJ22G-30

钢丝挡圈

2

碳素弹簧钢丝

0.01

16

PMJ22J-10

插杆

1

Q235

0.07

15

PMJ22J-01-02

底脚接管

1

Q235焊接钢管

1.48

14

PMJ22J-06

底架管

1

Q235焊接钢管

4.97

13

PMJ7-22

直通接头

1

45

0.15

12

PMJ7-15

直角接头

2

35

0.13

11

JB/T 8870-1999

喉箍 d25

2

10

PMJ22G-49

滤清器接头

2

35

0.23

9

GB/T 859-1987

轻型弹簧垫圈 8

2

8

GB/T 818-2000

十字槽盘头螺钉 M8×12

2

7

PMJ22J-19

阀标贴板

1

Q235

0.12

6

PMJ22J-12

控制阀

1

示意图

0.00

5

PMJ22G-51

NPT3/4直角内外接头

1

35

0.43

4

GB/T 889.1-2000

1型非金属嵌件六角锁紧

螺母 M12

8

3

GB/T 95-2000

C级平垫圈 12

7

2

PMJ22J-04-02

刀片

1

40Cr

3.52

1

PMJ22J-02-09

前挡板

1

Q345

19.62

代      号

名     称

材    料

重  量

备 注

Summary of Contents for 92750

Page 1: ...OG SPLITTER 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MA...

Page 2: ...www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 We are alway...

Page 3: ...on 14 Maintenance and Storage 15 Engine Maintenance 15 Oil 15 Spark Plugs 15 Air Filter 15 Cleaning 15 Maintenance Schedule 15 Log Splitter Maintenance 16 Storage 16 Log Splitter Storage 16 Engine sto...

Page 4: ...ate and place of purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and...

Page 5: ...tween different kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce t...

Page 6: ...ure to follow instructions could result in serious injury or death WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or oth...

Page 7: ...spark plug wire When storing the log splitter Store away from sparks open flames pilot lights heat and other sources of ignition DANGER Safety Rules Skin injection hazard High pressure hydraulic oil c...

Page 8: ...tor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately 8 Keep the operator zone and adjacent area clear for safe secure footing 9 If your log...

Page 9: ...each use It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol...

Page 10: ...dge 6 Splitting Beam 7 Log Catchers 8 Fenders 9 Tires Maximum travel speed is 45 MPH 72 km h 10 Mounting Plates Holds hydraulic cylinder in place 11 Support Leg Supports log splitter while operating R...

Page 11: ...e end of the hub 3 Slide the wheel over the axel on the hydraulic oil tank 4 Install the castle nut and tighten by hand Tighten another turn with a wrench to seat the bearing 5 Spin the wheel to distr...

Page 12: ...id all the way back into the mounting slots NOTE 4 Secure the cylinder mounting plates with hardware removed in step 2 B 5 Slide the wedge back toward the cylinder and align the bolt hole in the wedge...

Page 13: ...se to the outlet barb fitting on the control valve and the other end to the barb fitting on the oil tank D C B A Add Engine Oil 1 Make sure the log splitter is on a flat level surface 2 Remove oil fil...

Page 14: ...um of in 6 4 mm of space left in the tank is required for fuel expansion more than in 6 4 mm is recommended Fuel can be forced out of the tank as a result of expansion if it is overfilled and can affe...

Page 15: ...serious injury or death Always adjust your towing speed according to the terrain and conditions 4 Always disconnect the log splitter from the towing vehicle before operating Log Splitter Location This...

Page 16: ...DO NOT let the beam drop as it could crush fingers or cause damage to the log splitter WARNING Log Splitter Location Cont d Starting the Engine Cont d If the engine starts but does not run make certai...

Page 17: ...protection protective clothing and safety gear 2 Block tires and put both support legs in the DOWN position to prevent unintended movement of the log splitter during operation 3 Set log splitter in e...

Page 18: ...l for your operating environment 1 Remove the oil drain plug with a 10 mm socket and extension 2 Allow the oil to drain completely 3 Replace the drain plug 4 Remove oil fill cap dipstick to add oil 5...

Page 19: ...eded Every 200 hours Clean combustion chamber Every 200 hours or per 2 years Check replace fuel line Change spark plug Never store the log splitter inside next to appliances where there is a source of...

Page 20: ...edge movement is slow or erratic Air in the hydraulic oil system Purge air by extending and retracting the wedge several times until motion is smooth Debris lodged in beam guides Clear debris from bea...

Page 21: ...nder size 4 7 in x 23 in 12 cm x 58 4 cm Cylinder rod size 1 8 in 4 5 cm Hydraulic Fluid Type 10W AW32 ASLE H 150 ISO 32 Gear Pump 2 stage Max pressure 3600 psi Max flow capacity 11 GPM 41 6 LPM Contr...

Page 22: ...21 66 17 4 5 28 19 24 20 21 26 27 23 22 5 25 30 31 32 33 34 33 47 48 46 42 44 43 40 39 49 52 54 12 11 64 59 58 60 58 57 56 61 18 62 5 TO A A TO B TO C TO D B C D 65 55 4 TO E E Parts Diagram TO F F 4...

Page 23: ...00 Left Fender 1 78 PMJ22G 35 00 Right Fender 1 79 GB T 5781 2000 Bolt M10x25 4 80 GB T 6170 2000 Nut M10 4 Part Number Description Qty 1 PMJ27 02 00 Beam 1 2 GB T 5782 2000 BOLT M12 75 12 9 1 3 PMJ2...

Page 24: ...21 REV 92750 20131216 ENGLISH 92750 Engine Parts Diagram Specifications...

Page 25: ...00 Governor Gear Shaft Assembly 1 63 91521 07001400000 Dowel Pin 7 14 1 64 91521 09001400000 Dowel Pin 9 14 1 65 90208 LC90 0100 Crankcase Cover Gasket 1 66 12301 LC90 0002 Crankcase Cover 1 67 T11070...

Page 26: ...s warranty will not apply to parts and or labour if this log splitter is deemed to have been misused neglected involved in an accident abused loaded beyond its limits modified and installed improperly...

Page 27: ...ject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRAN...

Page 28: ...all be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted...

Page 29: ...talled along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to s...

Reviews: