Champion Power Equipment 93520, Owner'S Manual & Operating Instructions

Page 1: ...a Fe Springs Road Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 93520...

Page 2: ...Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed...

Page 3: ...og Splitter Operation 16 Operation at High Altitude 17 Maintenance and Storage 18 Engine Maintenance 18 Oil 18 Spark Plugs 18 Air Filter 18 Log Splitter Maintenance 18 Changing the Hydraulic Oil and O...

Page 4: ...date and place of purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures an...

Page 5: ...tween different kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce t...

Page 6: ...g your log splitter Failure to follow instructions could result in serious injury or death WARNING WARNING Sparks can result in fire or electrical shock DANGER When servicing the engine Disconnect the...

Page 7: ...empty Disconnect the spark plug wire When storing the log splitter Store away from sparks open flames pilot lights heat and other sources of ignition Skin Injection Hazard High pressure hydraulic oil...

Page 8: ...erious infection or reaction can develop if proper medical treatment is not administered immediately 8 Keep the operator zone and adjacent area clear for safe secure footing 9 If your log splitter is...

Page 9: ...use It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol drugs...

Page 10: ...45 MPH 72 KPH 6 Fenders 7 Log Strippers 8 Log Catchers Prevents split logs from falling to the ground 9 Splitting Beam 10 Log Cradle Prevents log from rolling off the beam 11 Wedge 12 Control Valve H...

Page 11: ...ont d 3 Install the Wheels 1 Place bearings in the wheel hub and orient the bearing so that the taper on the bearing matches the taper on the hub 2 Press the bearing seal flush into the hub Use a hamm...

Page 12: ...ING A B To B B A 3 Install the cylinder by sliding the pegs at the end of the cylinder into the mounting slots on top of the beam Be sure to slide the cylinder all the way back into the mounting slots...

Page 13: ...of the pump A 3 Connect one end of the high pressure hose to the pump outlet fitting and the other end to the inlet on the control valve B 4 Connect one end of the clear oil hose to the hydraulic oil...

Page 14: ...e 8 Install the Log Catcher 1 Attach log catcher to side of beam with four M10x15 bolts M10 lock washers and M10 washers 2 Repeat step 1 for the other side High Pressure Hose This is the only hose wit...

Page 15: ...these instructions will void your warranty CAUTION Check oil often during the break in period Refer to the Maintenance section for recommended service intervals NOTE Add Hyrdraulic Oil Cont d When te...

Page 16: ...ends can absorb more water than gasoline alone These blends can eventually separate leaving water or a watery goo in the tank fuel valve and carburetor With gravity fed fuel supplies this compromised...

Page 17: ...5 mph could result in serious injury or death Always adjust your towing speed according to the terrain and conditions 5 Always disconnect the log splitter from the towing vehicle before operating Log...

Page 18: ...the Choke position 7 Pull the starter cord slowly until resistance is felt and then pull rapidly SEE NOTE BELOW 8 As engine warms up move the choke lever Item D to Run If the engine starts but does no...

Page 19: ...e direction and allow the splitter to strip the log from the wedge ALWAYS keep hands clear of the log and wedge while it is retracting NOTE 2 Block tires and ensure support leg is secure to prevent un...

Page 20: ...ructions are also available in the Technical Bulletin area of the Champion Power Equipment internet site The part number and recommended minimum altitude for the application of the high altitude carbu...

Page 21: ...n and stored properly Only operate the unit on a flat level surface in a clean dry operating environment DO NOT expose the unit to extreme conditions excessive dust dirt moisture or corrosive vapors I...

Page 22: ...clockwise Tighten 3 4 1 turn after the gasket makes contact B C Change the hydraulic oil filter after the first 50 hours of use Then every 100 hours or seasonally NOTE Install a new hydraulic oil fil...

Page 23: ...an air compressor 25 PSI to clear dirt and small debris Wipe all metal parts with an oily rag to help prevent rust and corrosion Storage Refer to the Maintenance section for proper cleaning instructi...

Page 24: ...ated area Wedge movement is slow or erratic Air in the hydraulic oil system Purge air by extending and retracting the wedge several times until motion is smooth Debris lodged in beam guides Clear debr...

Page 25: ...in the spark plug gap is 0 7 0 8 mm or 0 028 0 031 in Log Splitter Specifications Ram Force 35 Ton Cycle Time 16 seconds Hydraulic Tank Capacity 7 gal 26 5 L Max Log Length 24 in 61 cm Max Log Weight...

Page 26: ...10 16 17 19 18 15 13 14 20 25 18 21 22 23 24 46 40 39 38 37 45 23 22 47 28 27 48 75 28 27 48 86 72 71 73 32 42 44 36 35 50 3 2 52 2 54 57 58 56 55 34 33 31 30 83 84 85 76 77 65 64 63 62 61 60 42 59 6...

Page 27: ...ngine Connector 1 39 PMJ30 29 Engine Bushing 1 40 PMJ30 32 Key 1 41 GB T 5782 2000 Bolt M12x70 1 42 JB T 8870 1999 Clamp d40 2 43 PMJ35 10 Gear Pump 1 Part Number Description Qty 44 GB T 77 2000 Screw...

Page 28: ...9 30 92 145 33 34 35 144 37 38 39 40 22 41 43 44 45 46 48 49 50 51 52 53 54 55 13 56 57 58 59 60 61 62 63 65 66 68 69 70 71 72 73 74 75 76 77 78 79 143 81 82 116 13 117 91 93 104 86 87 88 89 90 134 13...

Page 29: ...Valve 2 72 23 040010 00 Bolt Rocker Arm 2 73 45 040001 00 Retainer Intake Valve Spring Up 1 74 45 040007 00 Retainer Exhaust Valve Spring Up 1 75 45 040008 00 Rotator Exhaust Valve 1 Part Number Descr...

Page 30: ...d Maintenance This warranty will not apply to parts and or labor if this log splitter is deemed to have been misused neglected involved in an accident abused loaded beyond its limits modified and inst...

Page 31: ...ts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CONTRO...

Page 32: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 33: ...rburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original pur...