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Table of Contents 

 

 

 

Introduction ..................................... 1

 

Portable Power Generator........................ 1

 

Accessories................................................ 1

 

This Booklet.............................................. 1

 

Manual Conventions .........................2

 

Safety Rules ......................................3

 

Controls and Features.......................5

 

Generator.................................................. 5

 

Power Panel ..............................................6

 

Parts Included .......................................... 7

 

Assembly ..........................................8

 

Remove the Generator from the Shipping 

Carton .......................................................8

 

Install the Wheel Kit.................................8

 

Install the Support Leg.............................8

 

Install the Handle.....................................8

 

Optional: Install the Spark Arrester.........8

 

Add Engine Oil .........................................8

 

Connect LPG cylinder...............................9

 

Grounding.................................................9

 

Operation ....................................... 10

 

Generator Location................................. 10

 

Grounding............................................... 10

 

Starting the Engine................................. 10

 

Connecting Electrical Loads................... 10

 

Stopping the Engine ............................... 10

 

Do Not Overload Generator ................... 10

 

Capacity............................................... 10

 

Power Management .............................11

 

Wattage Reference Chart.........................11

 

Maintenance ................................... 12

 

Engine Maintenance............................... 12

 

Oil........................................................ 12

 

Spark Plugs ......................................... 12

 

Air Filter.............................................. 12

 

Spark Arrester..................................... 13

 

Cleaning .............................................. 13

 

Adjustments........................................ 13

 

Maintenance Schedule........................ 13

 

Generator Maintenance.......................... 13

 

Storage ........................................... 14

 

Engine Storage ........................................ 14

 

Generator Storage................................... 14

 

Specifications ................................. 15

 

Engine Specifications.............................. 15

 

Generator Specifications......................... 15

 

Fuel.......................................................... 15

 

Oil............................................................ 15

 

Spark Plugs ............................................. 15

 

Valve Clearance....................................... 15

 

Parts Diagram ......................................... 16

 

Engine.................................................. 16

 

Power Panel......................................... 17

 

Generator ............................................18

 

Parts List ................................................. 19

 

Troubleshooting .............................23

 

Warranty ........................................24

 

Warranty Qualifications .........................24

 

Repair/Replacement Warranty ..............24

 

Do not return the unit to the place of 

purchase ..................................................24

 

Warranty Exclusions...............................24

 

Limits of Implied Warranty and 
Consequential Damage ...........................24

 

Contact Information ...............................24

 

Address................................................24

 

Customer Service ................................24

 

Technical Service.................................24

 

Notes ..............................................28

 

 

 

Summary of Contents for C75520

Page 1: ...Capacity 10 Power Management 11 Wattage Reference Chart 11 Maintenance 12 Engine Maintenance 12 Oil 12 Spark Plugs 12 Air Filter 12 Spark Arrester 13 Cleaning 13 Adjustments 13 Maintenance Schedule 13...

Page 2: ...ies designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit our web site at www championpowerequipment com This Booklet Every ef...

Page 3: ...hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injur...

Page 4: ...fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires or receptacles DO NOT use electrical cords that are worn dam...

Page 5: ...engine to stabilize before connecting electrical loads Connect electrical equipment in the off position and then turn them on for operation Turn electrical equipment off and disconnect before stopping...

Page 6: ...HP OHV engine Air Cleaner Protects the engine by filtering dust and debris from the intake air Choke Used to start the engine Recoil Starter Used to start the engine Fuel Valve Turn this valve to the...

Page 7: ...00 Watts of power 12 V 8 3 A DC this receptacle allows you to recharge a 12 Volt automotive or utility style storage battery with the battery charge cables provided This receptacle cannot charge 6 Vol...

Page 8: ...2 pieces Vibration Mounts 2 pieces Handle Assembly 1 set Handle Lock Pins 2 pieces Bolt Kit Wheel Retaining Pins 2 pieces Flat Washers 2 pieces Cap Screws and Nuts 10 sets Spark Arrester Kit Spark Arr...

Page 9: ...bend the legs of the cotter pin back around the axle 7 Repeat steps 3 6 to attach the second wheel Install the Support Leg 1 Attach the rubber vibration mount to the support leg with a cap screw M8x20...

Page 10: ...qualified technician to inspect and repair the LPG system CAUTION Use approved LP cylinders equipped with an OPD overfilling prevention device valve Always keep the cylinder in a vertical position wi...

Page 11: ...pull rapidly 7 As engine warms up move the choke lever to Run NOTE If the engine starts but does not run make certain that the generator is on a flat level surface The engine is equipped with a low oi...

Page 12: ...he chart to determine approximate wattage requirements for your equipment NOTE Starting watts can exceed three times the running watts The values in the following table are approximate Refer to your t...

Page 13: ...Add 0 63 qt 0 6 L of oil and replace oil fill cap dipstick 6 Dispose of used oil at an approved waste management facility Spark Plugs CAUTION Allow the engine to cool before removing the spark plug 1...

Page 14: ...lp line at 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs Every 8 hours or daily Check oil level Clean around air i...

Page 15: ...l valve 4 Close the manual shutoff valve on the LPG cylinder and disconnect from the generator 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank the engine s...

Page 16: ...uel Use only an approved LPG cylinder equipped with an OPD valve Flow rate 1 1 kg hr Outlet pressure 2 8 kpa 0 5 kpa Oil Oil capacity is 0 63 qt 0 6 L Spark Plugs Your generator comes equipped with a...

Page 17: ...Specifications 16 Parts Diagram Engine...

Page 18: ...Specifications 17 Power Panel...

Page 19: ...Specifications 18 Generator...

Page 20: ...26 GF2 041105 01 14 01 Fly Wheel 1 27 GF2 041105 01 01 01 Oil Seal 2 28 GB T5789 Bolt M6 25 2 29 GF2 041105 01 15 02 Ignition 1 30 GF2 041105 01 01 6 Dowel Pin 2 31 GF2 041105 01 00 13 Bolt M8 55 4 32...

Page 21: ...15 04 Spark Plug 1 80 GF2 041105 01 04 02 Cylinder Head Complete 1 81 GF2 041105 01 01 4 Cylinder Head Gasket 1 82 GF2 041105 01 04 6 Intake Valve 1 83 GF2 041105 01 04 7 Exhaust Valve 1 84 GF2 041105...

Page 22: ...09 02 00 1 Generator End Cover 1 5 GF2 011105 02 00 2 Wire Jacket 1 6 GF2 041209 02 00 01 Terminal 1 7 GB T5789 Bolt M5 20 6 8 GF2 041209 02 00 02 Bridge 1 9 GF2 041209 02 00 03 AVR 1 10 GF2 041209 02...

Page 23: ...2 GF2 041105 50 00 06 Bottom Rubber 1 2 43 GF2 041105 50 00 07 Bottom Rubber 2 2 44 GF2 011105 50 00 05 Rubber Nog 2 45 GT2 041105 50 00 44 Bottom Rubber 2 1 46 GB T41 Nut M6 4 GT2 041105 50 00 027 Ha...

Page 24: ...overloaded Review load and adjust See Power Management Generator cannot supply enough power or overheating Insufficient ventilation Check for air restriction Move to a well ventilated area Cable not...

Page 25: ...s and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to...

Page 26: ...subject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WAR...

Page 27: ...e effect of repair or replace as necessary shall not reduce the ECS Warranty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty P...

Page 28: ...e listed systems TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at...

Page 29: ...Notes 28 Notes...

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