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Operation 

Rev CSA40036-20080528

 

 

11

 

Operation 

Generator Location 

Please consult your local authority. In some 
areas, generators must be registered with 

the local utility. 

Generators used at construction sites may be 
subject to additional rules and regulations. 

This generator must have at least five feet of 
clearance from combustible material. Leave 

at least three feet of clearance on all sides of 

the generator to allow for adequate cooling, 
maintenance and servicing.  

Place the generator in a well-ventilated area. 

DO NOT place the generator near vents or 
intakes where exhaust fumes could be drawn 

into occupied or confined spaces. Carefully 
consider wind and air currents when 

positioning generator. 

 

Surge Protection 

CAUTION 

Voltage fluctuation may impair the proper 
functioning of sensitive electronic equipment. 
 

Electronic devices, including computers and 
many programmable appliances use 

components that are designed to operate 

within a narrow voltage range and may be 
affected by momentary voltage fluctuations. 

While there is no way to prevent voltage 

fluctuations, you can take steps to protect 
sensitive electronic equipment.  

 
1.

 

Install UL1449, CSA-listed, plug-in 

surge suppressors on the outlets feeding 

your sensitive equipment.  
Surge suppressors come in single- or 

multi-outlet styles. They’re designed to 

protect against virtually all short-
duration voltage fluctuations. 

2.

 

Obtain an Uninterruptible Power 
Supply (UPS) device.
 

Most UPS devices come with a 

rechargeable battery between the 
electronic equipment and power supply 

source. The device buffers the voltage 

and protects against virtually all short-
duration voltage fluctuations. 

Starting the Engine

 

1.

 

Make certain the generator is on a flat, 
level surface. 

2.

 

Disconnect all electrical loads from the 

generator. Never start or stop the 
generator with electrical devices plugged 

in or turned on. 

3.

 

Turn the fuel valve to the “On” position.  

4.

 

Move the choke lever to the “Choke” 

position. 

5.

 

Flip the ignition switch to the “On” 

position. 

6.

 

Pull the starter cord slowly until 
resistance is felt and then pull rapidly  

7.

 

As engine warms up, move the choke 
lever to “Run”. 

 

  NOTE 

If the engine starts but does not run, make 
certain that the generator is on a flat, level 
surface. The engine is equipped with a low oil 
sensor that will prevent the engine from running 
when the oil level falls below a critical threshold. 
 

 

Connecting Electrical Loads 

1.

 

Let the engine stabilize and warm up for 
a few minutes after starting 

2.

 

Plug in and turn on the desired 120/240 

Volt AC single phase, 60 Hz electrical 
loads. 

DO NOT connect 3-phase loads to the 
generator. 

DO NOT connect 50 Hz loads to the 

generator. 
DO NOT overload the generator. 

 

Stopping the Engine 

1.

 

Turn off and unplug all electrical loads. 

Never start or stop the generator with 

electrical devices plugged in or turned 
on. 

2.

 

Let the generator run at no-load for 
several minutes to stabilize internal 

temperatures of the engine and 

generator. 

3.

 

Turn the ignition switch to the “Off” 

position. 

4.

 

Turn the fuel valve to the “Off” position. 

Summary of Contents for CSA40036

Page 1: ...CSA40036 Rev CSA40036 20080528 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 6250 Peak Watts 5500 Running Watts PORTABLE GENERATOR Owner s Manual and Operating Instructions...

Page 2: ......

Page 3: ...attage Reference Chart 12 Maintenance 13 Engine Maintenance 13 Oil 13 Spark Plugs 13 Air Filter 14 Spark Arrester 14 Cleaning 14 Adjustments 14 Maintenance Schedule 14 Generator Maintenance 14 Storage...

Page 4: ......

Page 5: ...ories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit our web site at www championpowerequipment com This Booklet Every...

Page 6: ...imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or ser...

Page 7: ...ltage DO NOT touch bare wires or receptacles DO NOT use electrical cords that are worn damaged or frayed DO NOT operate generator in wet weather DO NOT allow children or unqualified persons to operate...

Page 8: ...re away from sparks open flames pilot lights heat and other sources of ignition WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go Uninte...

Page 9: ...uel Valve Turn this valve to the On position to supply fuel to the engine 3 Choke Used to start the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil S...

Page 10: ...This receptacle powers 120 Volt AC 60 Hz single phase loads requiring up to 25 A or 3000 Watts of power 6 120 240 V 30 A Twist Lock Protected by a 25 A flip to reset circuit breaker This receptacle po...

Page 11: ...the following parts Wheel Kit Handle Assembly 1 set 8 Solid Wheel 2 piece Axle Assembly 2 sets Support Leg 1 piece Vibration Mounts 2 piece Support Leg Hardware 1 set Oil Funnel 1 piece Wrench 1 piec...

Page 12: ...not intended for over the road use You will need the following tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket Pliers not included 1 Slide...

Page 13: ...ed with the recommended type and amount of oil Damage to the generator as a result of failure to follow these instructions will void your warranty 1 Place the generator on a flat level surface 2 Remov...

Page 14: ...arettes or smoke when filling the fuel tank Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock WARNING Failure to properly ground the generator...

Page 15: ...er Supply UPS device Most UPS devices come with a rechargeable battery between the electronic equipment and power supply source The device buffers the voltage and protects against virtually all short...

Page 16: ...ow the engine to stabilize 5 Plug in and turn on the next item 6 Allow the engine to stabilize 7 Repeat steps 5 6 for each additional item NOTE Never exceed the generator capacity when adding loads Wa...

Page 17: ...f oil for your operating environment 1 Remove the oil drain plug with a 15 mm socket and extension 2 Allow the oil to drain completely 3 Replace the drain plug 4 Remove oil fill cap dipstick to add oi...

Page 18: ...s The air fuel mixture is not adjustable Tampering with the governor can damage your generator and your electrical devices and will void your warranty CPE recommends that you contact our service line...

Page 19: ...amage the generator windings Use a damp cloth to clean exterior surfaces of the generator Use a soft bristle brush to remove dirt and oil Use an air compressor 25 PSI to clear dirt and debris from the...

Page 20: ...m the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank the e...

Page 21: ...S gallons 24 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 1 16 qt 1 1 L Spark Plugs Your generator comes equipped with a long reach plug 18mm Intermittent use...

Page 22: ...Specifications 18 Rev CSA40036 20080528 Parts Diagram...

Page 23: ...1152035 Brush Assembly 1 22 ST05FD 1152032 End Cover 1 23 GB5789 FB6 165 Flange Bolt M6 165 4 24 ST04FD 1152001 Stator Cover 1 25 GB5789 FB10 1 25 250 Flange Bolt M10 1 25 250 1 26 ST04FD 1152020 CSA...

Page 24: ...1 74 ST188FD 1090004 Element 1 75 ST188FD 1090200 Air Cleaner Cover Comp 1 76 ST188FD 1080200 Control Assembly 1 77 ST188FD 1010001 Exhaust Stud 2 78 ST188FD 1100001 Exhaust Gasket 2 79 ST05FD 1100100...

Page 25: ...Specifications 21 Wiring Diagram...

Page 26: ...supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output C...

Page 27: ...whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the ge...

Page 28: ...Notes 24 Rev CSA40036 20080528 Notes...

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