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Operation 

12  

Rev 

CSA40036-20080528

 

Do Not Overload Generator

 

Capacity

 

Follow these simple steps to calculate the 

running and starting watts necessary for 

your purposes.  

1.

 

Select the electrical devices you plan on 

running at the same time. 

2.

 

Total the running watts of these items. 
This is the amount of power you need to 

keep your items running. 

3.

 

Identify the highest starting wattage of 
all devices identified in step 1. Add this 

number to the number calculated in step 
2. Surge wattage is the extra burst of 

power needed to start some electric 

driven equipment. Following the steps 
listed under “Power Management” will 

guarantee that only one device will be 

starting at a time. 

Power Management 

Use the following formula to convert voltage 

and amperage to watts: 

 

Volts x Amps = Watts 

 

To prolong the life of your generator and 

attached devices, follow these steps to add 
electrical load: 

1.

 

Start the generator with no electrical 
load attached. 

2.

 

Allow the engine to run for several 

minutes to stabilize. 

3.

 

Plug in and turn on the first item. It is 

best to attach the item with the largest 

load first. 

4.

 

Allow the engine to stabilize. 

5.

 

Plug in and turn on the next item. 

6.

 

Allow the engine to stabilize. 

7.

 

Repeat steps 5-6 for each additional 

item. 

  NOTE 

Never exceed the generator capacity when 
adding loads.  
 

Wattage Reference Chart

 

Use the chart to determine approximate 

wattage requirements for your equipment.  

  NOTE 

Starting watts can exceed three times the 
running watts. The values in the following table 
are approximate. Refer to your tool or appliance 
for actual wattage consumption.  

 
 

Item 

Running 

Watts 

Starting 

Watts 

Essentials 

Light Bulb 100W 

100    

Refrigerator/Freezer 1200 

2400 

Freezer 500 

500 

Sump Pump 

600 

1800 

Well Pump 1 HP 

2000 

4000 

Water Heater 

4000    

Security System 

180    

AM/FM Radio 

300    

Garage Door Opener 1/2 HP 

500 

600 

Battery Charger 12V DC 

110    

Heating/Cooling 

Air Conditioner 12000 BTU 

1700 

2500 

Fan 300 

600 

Furnace Fan 1/3 HP 

1200 

2000 

Home Appliances 

Microwave 1000W 

1000    

Electric Range - One Element 

1500    

Electric Skillet 

1250    

Coffee Maker 

1500    

Clothes Washer 

1200    

Entertainment 

CD/DVD Player 

100    

VCR 100 

 

 

Stereo Receiver 

450    

Television 27" 

500    

PC with 15" Monitor 

800    

Job Site 

Belt Sander 3" 

1000 

1500 

Bench Grinder 6" 

700 

1500 

Circular Saw 

1500 

1500 

Compressor 1 1/2 HP 

2500 

2500 

Edge Trimmer 

500 

500 

Hand Drill 1/2" 

1000 

1000 

Lawn Mower 

1200 

1800 

Paint Sprayer 

600 

1200 

Table Saw 

2000 

2000 

 

Summary of Contents for CSA40036

Page 1: ...CSA40036 Rev CSA40036 20080528 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 6250 Peak Watts 5500 Running Watts PORTABLE GENERATOR Owner s Manual and Operating Instructions...

Page 2: ......

Page 3: ...attage Reference Chart 12 Maintenance 13 Engine Maintenance 13 Oil 13 Spark Plugs 13 Air Filter 14 Spark Arrester 14 Cleaning 14 Adjustments 14 Maintenance Schedule 14 Generator Maintenance 14 Storage...

Page 4: ......

Page 5: ...ories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit our web site at www championpowerequipment com This Booklet Every...

Page 6: ...imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or ser...

Page 7: ...ltage DO NOT touch bare wires or receptacles DO NOT use electrical cords that are worn damaged or frayed DO NOT operate generator in wet weather DO NOT allow children or unqualified persons to operate...

Page 8: ...re away from sparks open flames pilot lights heat and other sources of ignition WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go Uninte...

Page 9: ...uel Valve Turn this valve to the On position to supply fuel to the engine 3 Choke Used to start the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil S...

Page 10: ...This receptacle powers 120 Volt AC 60 Hz single phase loads requiring up to 25 A or 3000 Watts of power 6 120 240 V 30 A Twist Lock Protected by a 25 A flip to reset circuit breaker This receptacle po...

Page 11: ...the following parts Wheel Kit Handle Assembly 1 set 8 Solid Wheel 2 piece Axle Assembly 2 sets Support Leg 1 piece Vibration Mounts 2 piece Support Leg Hardware 1 set Oil Funnel 1 piece Wrench 1 piec...

Page 12: ...not intended for over the road use You will need the following tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket Pliers not included 1 Slide...

Page 13: ...ed with the recommended type and amount of oil Damage to the generator as a result of failure to follow these instructions will void your warranty 1 Place the generator on a flat level surface 2 Remov...

Page 14: ...arettes or smoke when filling the fuel tank Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock WARNING Failure to properly ground the generator...

Page 15: ...er Supply UPS device Most UPS devices come with a rechargeable battery between the electronic equipment and power supply source The device buffers the voltage and protects against virtually all short...

Page 16: ...ow the engine to stabilize 5 Plug in and turn on the next item 6 Allow the engine to stabilize 7 Repeat steps 5 6 for each additional item NOTE Never exceed the generator capacity when adding loads Wa...

Page 17: ...f oil for your operating environment 1 Remove the oil drain plug with a 15 mm socket and extension 2 Allow the oil to drain completely 3 Replace the drain plug 4 Remove oil fill cap dipstick to add oi...

Page 18: ...s The air fuel mixture is not adjustable Tampering with the governor can damage your generator and your electrical devices and will void your warranty CPE recommends that you contact our service line...

Page 19: ...amage the generator windings Use a damp cloth to clean exterior surfaces of the generator Use a soft bristle brush to remove dirt and oil Use an air compressor 25 PSI to clear dirt and debris from the...

Page 20: ...m the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank the e...

Page 21: ...S gallons 24 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 1 16 qt 1 1 L Spark Plugs Your generator comes equipped with a long reach plug 18mm Intermittent use...

Page 22: ...Specifications 18 Rev CSA40036 20080528 Parts Diagram...

Page 23: ...1152035 Brush Assembly 1 22 ST05FD 1152032 End Cover 1 23 GB5789 FB6 165 Flange Bolt M6 165 4 24 ST04FD 1152001 Stator Cover 1 25 GB5789 FB10 1 25 250 Flange Bolt M10 1 25 250 1 26 ST04FD 1152020 CSA...

Page 24: ...1 74 ST188FD 1090004 Element 1 75 ST188FD 1090200 Air Cleaner Cover Comp 1 76 ST188FD 1080200 Control Assembly 1 77 ST188FD 1010001 Exhaust Stud 2 78 ST188FD 1100001 Exhaust Gasket 2 79 ST05FD 1100100...

Page 25: ...Specifications 21 Wiring Diagram...

Page 26: ...supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output C...

Page 27: ...whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the ge...

Page 28: ...Notes 24 Rev CSA40036 20080528 Notes...

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