background image

Specifications 

20  

Rev 

CSA40036-20080528

 

Item 

Part Number 

Description 

Qty. 

52 

ST168FD-1160200 

Fuel Tank Cap 

53 GB1667-S5-6 

Screw 

M5×6 

54 

ST168FD-1160100 

Fuel Meter Assembly 

55 

GB5789-FB6-25 

Flange Bolt M6×25 

56 GB90-W-6 

Washer 

ø6 

57 ST168FD-1163000 

Tank 

Rubber 

58 ST182FD-1130001 

Packing 

(II) 

59 

ST182FD-1130100-C 

Choke Lever Comp 

60 ST182FD-1133000-A 

Carburetor 

61 ST182FD-1130002 

Packing 

(I) 

62 ST182FD-1134000 

Carburetor 

Insulator 

63 

ST182FD-1130003 

Carburetor Insulator Packing 

64 ST188FD-1010002 

Intake 

Stud 

65 GB90-W-8 

Washer 

ø8 

66 

GB93-1987-SW8 

Lock Washer ø8 

67 GB41-2000-N8 

Nut 

M8 

68 GB6177-86-N6 

Nut 

M6 

69 

ST188FD-1090006 

Air Cleaner Stay 

70 

ST188FD-1090100 

Air Cleaner Case Comp 

71 

ST188FD-1090002 

Air Cleaner Seal 

72 GB41-N-5 

Nut 

M5 

73 ST188FD-1090003 

Separator 

74 ST188FD-1090004 

Element 

75 

ST188FD-1090200 

Air Cleaner Cover Comp 

76 ST188FD-1080200 

Control 

Assembly 

77 ST188FD-1010001 

Exhaust 

Stud 

78 ST188FD-1100001 

Exhaust 

Gasket 

79 ST05FD-1100100 

Exhaust 

Pipe 

80 GB5781-B8-25 

Bolt 

M8×25 

81 ST188FD-1100002-CPE  Muffler 

82 

ST188FD-1100105 

Muffler Outer Protector 

83 

GB5789-FB6-12 

Flange Bolt M6×12 

10 

84 

ST188FD-1100104 

Muffler Life Protector 

85 

ST188FD-1180121 

Spark Arrester Assembly 

86 

ST188FD-1100010-88 

Spark Arrester Comp 

87 

GB5789-FB5-14 

Flange Bolt M5×14 

88 

GB93-LW-5 

Lock Washer ø5 

89 

ST188FD-1100103 

Muffler Inner Protector 

90 

GB5789-FB8-20 

Flange Bolt M8×20 

91 ST188FD-1100006 

Muffler 

Stay 

92 

GB5789-FB8-30 

Flange Bolt M8×32 

93 ST188FD-1740004-C 

Vibration 

Mount 

94 ST177FD-1743001-C 

Support 

Leg 

95 GB5781-B8-12 

Bolt 

M8×16 

96 ST177FD-1152300 

8" 

Wheel 

97 ST02FD-03621001 

Bushing 

ø10.5×58.5 

98 

GB90-W-10 

Flat Washer ø10 

99 GB5781-B10-105 

Bolt 

M10×105 

100 GB41-N-8 

Nut 

M8 

101 

GB5789-FB8-45 

Flange Bolt M8×45 

Summary of Contents for CSA40036

Page 1: ...CSA40036 Rev CSA40036 20080528 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 6250 Peak Watts 5500 Running Watts PORTABLE GENERATOR Owner s Manual and Operating Instructions...

Page 2: ......

Page 3: ...attage Reference Chart 12 Maintenance 13 Engine Maintenance 13 Oil 13 Spark Plugs 13 Air Filter 14 Spark Arrester 14 Cleaning 14 Adjustments 14 Maintenance Schedule 14 Generator Maintenance 14 Storage...

Page 4: ......

Page 5: ...ories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit our web site at www championpowerequipment com This Booklet Every...

Page 6: ...imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or ser...

Page 7: ...ltage DO NOT touch bare wires or receptacles DO NOT use electrical cords that are worn damaged or frayed DO NOT operate generator in wet weather DO NOT allow children or unqualified persons to operate...

Page 8: ...re away from sparks open flames pilot lights heat and other sources of ignition WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go Uninte...

Page 9: ...uel Valve Turn this valve to the On position to supply fuel to the engine 3 Choke Used to start the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil S...

Page 10: ...This receptacle powers 120 Volt AC 60 Hz single phase loads requiring up to 25 A or 3000 Watts of power 6 120 240 V 30 A Twist Lock Protected by a 25 A flip to reset circuit breaker This receptacle po...

Page 11: ...the following parts Wheel Kit Handle Assembly 1 set 8 Solid Wheel 2 piece Axle Assembly 2 sets Support Leg 1 piece Vibration Mounts 2 piece Support Leg Hardware 1 set Oil Funnel 1 piece Wrench 1 piec...

Page 12: ...not intended for over the road use You will need the following tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket Pliers not included 1 Slide...

Page 13: ...ed with the recommended type and amount of oil Damage to the generator as a result of failure to follow these instructions will void your warranty 1 Place the generator on a flat level surface 2 Remov...

Page 14: ...arettes or smoke when filling the fuel tank Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock WARNING Failure to properly ground the generator...

Page 15: ...er Supply UPS device Most UPS devices come with a rechargeable battery between the electronic equipment and power supply source The device buffers the voltage and protects against virtually all short...

Page 16: ...ow the engine to stabilize 5 Plug in and turn on the next item 6 Allow the engine to stabilize 7 Repeat steps 5 6 for each additional item NOTE Never exceed the generator capacity when adding loads Wa...

Page 17: ...f oil for your operating environment 1 Remove the oil drain plug with a 15 mm socket and extension 2 Allow the oil to drain completely 3 Replace the drain plug 4 Remove oil fill cap dipstick to add oi...

Page 18: ...s The air fuel mixture is not adjustable Tampering with the governor can damage your generator and your electrical devices and will void your warranty CPE recommends that you contact our service line...

Page 19: ...amage the generator windings Use a damp cloth to clean exterior surfaces of the generator Use a soft bristle brush to remove dirt and oil Use an air compressor 25 PSI to clear dirt and debris from the...

Page 20: ...m the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank the e...

Page 21: ...S gallons 24 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 1 16 qt 1 1 L Spark Plugs Your generator comes equipped with a long reach plug 18mm Intermittent use...

Page 22: ...Specifications 18 Rev CSA40036 20080528 Parts Diagram...

Page 23: ...1152035 Brush Assembly 1 22 ST05FD 1152032 End Cover 1 23 GB5789 FB6 165 Flange Bolt M6 165 4 24 ST04FD 1152001 Stator Cover 1 25 GB5789 FB10 1 25 250 Flange Bolt M10 1 25 250 1 26 ST04FD 1152020 CSA...

Page 24: ...1 74 ST188FD 1090004 Element 1 75 ST188FD 1090200 Air Cleaner Cover Comp 1 76 ST188FD 1080200 Control Assembly 1 77 ST188FD 1010001 Exhaust Stud 2 78 ST188FD 1100001 Exhaust Gasket 2 79 ST05FD 1100100...

Page 25: ...Specifications 21 Wiring Diagram...

Page 26: ...supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output C...

Page 27: ...whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the ge...

Page 28: ...Notes 24 Rev CSA40036 20080528 Notes...

Reviews: