Champion Power Equipment EWL10000, Assembly & Operating Instructions

Page 1: ...ELECTRIC WINCH EWL5000K EWL8000K EWL8000 EWL9000 EWL10000 Assembly Operating Instructions...

Page 2: ...UNTING DRAWING 8 WINCH ACCESSORIES 8 RIGGING TECHNIQUES 8 WINCH WORKING DEMONSTRATION 9 REPLACING THE WIRE ROPE 1 0 MAINTENANCE 1 0 TROUBLE SHOOTING 1 1 WINCH ASSEMBLY DRAWING 1 2 WINCH PARTS LIST 1 3...

Page 3: ...which if not avoided could result in death or serious injury GETTING TO KNOW YOUR WINCH Your winch is a powerful piece of machinery It is important that you understand the basics of its operation and...

Page 4: ...wire rope when the winch is under load 11 Wireless Remote Control allow you control winch far from 50 Ft away 12 Universal Flat Bed Mounting Channel Your winch could have been optionally supplied with...

Page 5: ...in of the winch while spooling Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooling by rotating the drum by hand with the cl...

Page 6: ...echniques the sounds your winch makes under various loads the way the cable spools on the drum etc Inspect the wire rope and equipment before each use A frayed or damaged rope must be replaced immedia...

Page 7: ...he hook Open the hood for added protection n Clear the area Make sure all spectators are back and that no one is directly in front or behind the vehicle or anchor point o Begin winching Be sure that t...

Page 8: ...ar housing are properly aligned Proper alignment of the winch will allow even distribution of the full rated load 2 Start by connecting the roller fairlead to the mounting channel using 2 each of the...

Page 9: ...s use the hand saver when free spooling and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the c...

Page 10: ...G TECHNIQUES Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder Always use a sling as an anchor point CAUTION Do not attach the clevis hook back onto the cable as this could...

Page 11: ...e cable assembly and pull the cable to the desired length then attach to item being pulled Caution Always leave at least five turns of cable on the drum Review winch safety warnings and precautions on...

Page 12: ...ne The cable should leave the drum from the bottom under the drum 5 Turning clutch to the CLUTCH IN position 6 Retract Cable Assembly onto drum first five wraps being careful not to allow kinking then...

Page 13: ...place motor Allow to drain and dry Run winch until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists ask a technician to chec...

Page 14: ...12 WINCH ASSEMBLY DRAWING...

Page 15: ...ng 19 L1000016 1 Gasket 20 L1000017 1 Gear Ring 21 L900400 1 Gear Carrier Assembly Output Used in 50k 80k 80 90 L1000400 Used in 100 22 L900500 1 Gear Carrier Assembly Intermediate Used in 50k 80k 80...

Page 16: ...14 OUTLINE DIMENSIONAL DRAWING EWL5000K EWL8000K EWL8000 EWL9000 EWL10000...

Page 17: ...E S TYPE Overall dimensions L W H 18 6 3 10 0 456mm 160mm 254mm 17 3 6 3 11 1 439mm 160mm 283mm Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 1...

Page 18: ...ensions L W H 21 0 6 3 10 0 534mm 160mm 254mm 21 0 6 3 11 1 534mm 160mm 283mm Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 0 1...

Page 19: ...ions L W H 21 3 6 3 10 0 542mm 160mm 254mm 21 3 6 3 11 1 542mm 160mm 283mm Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 0 24 6...

Page 20: ...ons L W H 21 3 6 3 10 0 542mm 160mm 254mm 21 3 6 3 11 1 542mm 160mm 283mm Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 0 26 2...

Page 21: ...ions L W H 21 3 6 3 10 0 542mm 160mm 254mm 21 3 6 3 11 1 542mm 160mm 283mm Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 19 3 5...