Champion Power Equipment Power Sports 73538i, Owner'S Manual & Operating Instructions

Page 1: ...onpowerequipment com PORTABLE INVERTER GENERATOR sAVE ThEsE INsTRuCTIONs Important Safety Instructions are included in this manual MADE IN CHINA REV 73538i 20110622 73538i MODEL NUMBER 2yEAR LIMITED W...

Page 2: ...is product to the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call o...

Page 3: ...ge Reference Chart 12 Maintenance and Storage 13 Engine Maintenance 13 Oil 13 Spark Plugs 13 Air Filter 14 Cleaning 14 Spark Arrester Cleaning 14 Adjustments 15 Maintenance Schedule 15 Generator Maint...

Page 4: ...information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most fro...

Page 5: ...y hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided...

Page 6: ...and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught Generator produces powerful voltage DO NOT touch bar...

Page 7: ...pull hand and arm towards the engine faster than you can let go Unintentional startup can result in entanglement traumatic amputation or laceration Broken bones fractures bruises or sprains could resu...

Page 8: ...nd features Save this manual for future reference 1 Carrying Handle 2 Fuel Lever Vent Turn this valve to the On position to supply air to the tank 3 Fuel Cap Remove to add fuel 4 Recoil Starter Used t...

Page 9: ...AC single phase 60 Hz loads requiring up to 13 3 A 0r 1600 Watts of power 10 Parallel Operation Outlets 11 DC Circuit Breaker Protects the generator against electrical overload 12 12V DC 8A Outlet Us...

Page 10: ...sen the cover screw and remove the maintenance cover 4 Add 0 42 qt 0 4 L of oil and replace oil fill cap dipstick Check engine oil level daily and add as needed 5 Check engine oil level daily and add...

Page 11: ...ed level visible on the fuel filter DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine is running or hot DO NOT overfill the fuel tank DO NOT light cigarettes or smoke when filling th...

Page 12: ...e the generator in a well ventilated area far away from windows door and vents DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces Care...

Page 13: ...ge your generator and appliances and could cause serious injury or even death to you or a utility worker who may be working on nearby power lines If you plan to run a portable electric generator durin...

Page 14: ...tacles To recover the power you must shut off the engine wait 5 seconds and restart the generator Operation Stopping the Engine 1 Turn off and unplug all electrical loads Never start or stop the gener...

Page 15: ...e electrical devices 8 Follow the instructions on the previous page for turning off the generators The total electrical load must not exceed 3000 watts NOTE Wattage Reference Chart Use the chart to de...

Page 16: ...used oil at an approved waste management facility spark Plugs 1 Remove the maintenance cover 2 Remove the spark plug cable from the spark plug 3 Use the spark plug tool that shipped with your generat...

Page 17: ...move the screw using a Phillips head screwdriver 3 Remove the foam element 4 Wash in liquid detergent and water Squeeze thoroughly dry in a clean cloth 5 Saturate in clean engine oil 6 Squeeze in a cl...

Page 18: ...PSI to clear dirt and debris from the generator Inspect all air vents and cooling slots to ensure that they are clean and unobstructed Generator Maintenance Cont d Adjustments The air fuel mixture is...

Page 19: ...with a minimum octane rating of 85 and an ethanol content of less than 10 by volume Generator Specifications Running Wattage 1600 Watts Maximum Wattage 2000 Watts Voltage 120 Volts Amperage 13 3 Amps...

Page 20: ...17 REV 73538i 20110622 ENGLISH 73538i Parts Diagram Specifications...

Page 21: ...2 03 Flat Washer 2 mm 4 31 0902 210001 00 Parallel Terminal 2 32 GB818 M2x10 03 Screw M2x10 4 Product Name Description Qty 33 GB818 M4x14 03 Screw M4x14 10 34 22 012001 02 Communication Receptacle 1...

Page 22: ...19 REV 73538i 20110622 ENGLISH 73538i Engine Parts Diagram Specifications...

Page 23: ...OMP 1 44 0902 040013 00 VALVE LIFTER 2 45 0902 040005 00 PUSH ROD 2 46 E6RTC SPARK PLUG 1 Part Number Description Qty 47 01 606002 00 EXHAUST BOLT 6 48 GB845 ST4 8X17 TAPPING SCREW ST4 8X17 4 49 0902...

Page 24: ...21 REV 73538i 20110622 ENGLISH 73538i Wiring Diagram Specifications...

Page 25: ...cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC o...

Page 26: ...nty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or...

Page 27: ...cluding diagnosis parts and labor MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the w...

Page 28: ...in such written instructions to the effect of repair or replace as necessary shall not reduce the ECS Warranty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for t...

Page 29: ...ilities or to obtain warranty service please write or call the Customer service of Champion Power Equipment Inc Champion Power Equipment Inc ATTN Customer Service 10006 Santa Fe Springs Road Santa Fe...