Champion 100299 Owner'S Manual & Operating Instructions Download | Manualshive

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OWNER’S MANUAL & OPERATING INSTRUCTIONS

WINCH KIT

12,000 lb. (5,443 kg)

with SPEED MOUNT

™

HITCH ADAPTER

12039 Smith Ave.

Santa Fe Springs CA 90670

USA / 1-877-338-0999

www.championpowerequipment.com

SAVE THESE INSTRUCTIONS

Important safety instructions
are included in this manual.

MADE IN CHINA

REV 100299-20180830

100299

MODEL NUMBER

1
2
3
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Summary of Contents for 100299

Page 1: ...3 kg with SPEED MOUNT HITCH ADAPTER 12039 Smith Ave Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual MADE IN CHINA REV 100299 20180830 100299 MODEL NUMBER ...

Page 2: ... product to the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 Parts Ordering Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 WARNING Cancer and Reproductive Harm www P65Warnings ca gov ...

Page 3: ...ules 3 Controls and Features 5 Winch 5 Assembly 6 Mounting the Winch 6 Operation 7 General Tips for Safe Operation 7 Self Recovery 7 Winching Techniques A Z 8 Maintenance 9 Lubrication 9 Cable Assembly Replacement 9 Specifications 10 Performance Specifications 10 Parts Diagram 11 Parts List 12 Troubleshooting 13 with SPEED MOUNT HITCH ADAPTER ...

Page 4: ... of the information in this manual and we reserve the right to change alter and or improve the product and this document at any time without prior notice Since CPE CET highly value how our products are designed manufactured operated and are serviced and also highly value your safety and the safety of others we would like you to take the time to review this product manual and other product material...

Page 5: ...h if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING indicates a potentially hazardous situation which if not avoid...

Page 6: ...could result in cable breakage WARNING Do not use the winch to secure or hold a vehicle for a long period of time Do not use the winch to secure a vehicle for transport WARNING Disconnect the remote control and battery leads when not in use WARNING Pull only on areas of the vehicle as specified by the vehicle manufacturer WARNING Avoid shock loads by using the control switch intermittently to take...

Page 7: ...irlead and drum while the winch is under power WARNING Use gloves to protect hands when handling the cable Never let the cable slide through your hands CAUTION Never release the free spool clutch when there is a load on the winch CAUTION Use hook strap when handling the hook for spooling or unspooling the wire rope CAUTION Do not wrap the cable around any object and hook it back onto itself CAUTIO...

Page 8: ...maintaining compact size and light weight 6 Speed Mount hitch adapter Adapter for front or rear end class III hitch receiver mounting and off vehicle storage switch before being directed to the winch motor 7 Winch Cover 8 Clevis hook Provides a means for connecting the looped ends of cables to an anchor 9 Wire rope 3 8 in x 85 ft 9 2 mm x 26 m galvanized aircraft cable designed specifically for lo...

Page 9: ...ut M10 provided 2 Extend the arms of the Speed Mount Hitch Adapter and secure with 4 M8 bolts and M8 nuts 3 Turn the winch up side down insert 4 M10 Nuts into the holes of the winch 4 Place the Speed Mount Hitch Adapter on the winch making sure the winch is centered in the middle of the mounting channel Disengage the clutch by moving the Cam Ring to the Out position Release the wire rope and pull ...

Page 10: ...the winch installation and bolts to ensure that all bolts are tight before each operation Store the remote control inside your vehicle in a place that it will not be damaged Any winch that appears to be damaged in any way is found to be worn or operates abnormally MUST BE REMOVED FROM SERVICE UNTIL REPAIRED It is recommended that the necessary repairs be made by a manufacturer s authorized repair ...

Page 11: ...ehicle or anchor point o Begin winching Be sure that the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under tension Winching Techniques A Z Cont d p The vehicle to be winched should be placed in neutral and the emergency brake released Only release the br...

Page 12: ...er s authorized repair facility and that only manufacturer supplied parts be used 1 Move the clutch to the Out position 2 Extend cable assembly to its full length Note how the existing cable is connectedto the inside of the drum 3 Remove old cable assembly and attach new one 4 Retract cable assembly onto drum being careful not to allow kinking Complete all scheduled maintenance in a timely manner ...

Page 13: ...rtably hot to the touch stop winching immediately and let it cool down for 5 minutes Do not pull for more than one minute at or near the rated load Electric winches are designed and made for intermittent use and should not be used in constant duty applications Line Speed and Motor Current First Layer Line Pull LB 0 2000 4000 6000 8000 10000 12000 KG 0 907 1814 2722 3629 4536 5443 Line Speed 12V DC...

Page 14: ...H 100299 SPECIFICATIONS Parts Diagram 30 10 29 45 46 47 4 1 2 3 26 27 24 6 25 32 28 28 7 24 23 22 33 8 21 20 34 35 36 37 38 39 12 13 14 15 16 17 19 18 11 31 44 CHAMPION 51 40 41 52 50 49 9 48 34 35 36 42 37 43 5 ...

Page 15: ...3 Thrust Washer 1 24 P1011014 Motor End Bearing Seal 2 25 P1011015 N BF End Bearing Black Flat 1 26 P1011016 Lock Washer ø6 8 Part Number Description Qty 27 P1011017 D Hexagon Socket Head Screw M6 x 20 Dacromet 8 28 P1011018 Thrust Disc 2 29 P1010008 Bushing Drum 1 30 P1010012 Cap Screw M6 x 6 1 31 P1010013 Lock Nut M8 4 32 P1010014 D Hexagon Socket Head Screw M8 x 25 Dacromet 4 33 P1010015 Motor ...

Page 16: ...l completely dry Motor runs but cable drum does not turn Clutch cam ring not engaged Move cam ring to the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage The battery is weak recharge Run winch with vehicle motor running battery should have a strong charge Loose or corroded battery cable conne...

Page 17: ... as a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if the product is deemed to have been misused neglected involved in an accident abused loaded beyond the product s limits modified installed improperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facilit...

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