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ENGLISH

 

100299

OPERATION

General Tips for Safe Operation

Your 100299 winch is rated at a 12,000 lb. 
(5,443 kg) capacity in first layer (max) when 
spooling the first rope layer on the drum. Overloads 
can damage the winch, motor and/or wire rope. 
For loads over 50% we recommend the use of the 
pulley block/snatch block to double the wire rope 
line. This will aid in two ways:
(a)  reduce the number or rope layers on the drum, 

as well as,

(b)  reduce the load on the wire rope by as much 

as 50%.

When doubling the line back to the vehicle,
attach to the tow hook, frame or other load bearing 
part. The vehicle engine should be kept running 
during operation of the winch to minimize battery 
drain and maximize power and speed of the winch. 
If the winch is used for a considerable time with 
the engine off the battery may be drained and too 
weak to restart the engine.
Get to know your winch before you actually need to 
use it. We recommend that you set up a few test 
runs to familiarize yourself with rigging techniques, 
the sounds your winch makes under various loads, 
the way the cable spools on the drum, etc.
Inspect the wire rope and equipment before each 
use. A frayed or damaged rope shall be replaced 
immediately. Use only manufacturer’s identical 
replacement rope with the exact specifications.
Inspect the winch installation and bolts to ensure 
that all bolts are tight before each operation. Store 
the remote control inside your vehicle in a place 
that it will not be damaged.
Any winch that appears to be damaged in any way, 
is found to be worn, or operates abnormally MUST 
BE REMOVED FROM SERVICE UNTIL REPAIRED. 
It is recommended that the necessary repairs 
be made by a manufacturer’s authorized repair 
facility.
Pull only on areas of the vehicle as specified by 
the vehicle manufacturer. Only attachments and/
or adapters supplied by the manufacturer are to 
be used.

Self Recovery

Locate a suitable anchor such as a strong tree trunk 
or boulder. Always use a sling as an anchor point.

A roller fairlead will help guide the wire rope and 
to reduce binding on short side pulls. Do not winch 
from an acute angle as the wire rope will pile up on 
one side of the drum causing damage to wire rope 
and the winch.

Short pulls from an angle can be used to straighten 
the vehicle. Long pulls should be done with the wire 
rope at a 90° angle to the winch/vehicle.
When pulling a heavy load, place a blanket or 
jacket over the wire rope 5-6 ft. (1.5-1.8 m) from 
the hook.

In the event of a broken cable it will dampen the 
snap back. For additional protection open the 
hood of the vehicle. For pulls over 50% load, we 
recommend the use of the snatch block/pulley 
block to double line the wire rope.

This reduces the load on the winch and the strain 
on the rope by approximately 50%.

RIGHT

WRONG

SINGLE LINE

DOUBLE LINE

Summary of Contents for 100299

Page 1: ...3 kg with SPEED MOUNT HITCH ADAPTER 12039 Smith Ave Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual MADE IN CHINA REV 100299 20180830 100299 MODEL NUMBER ...

Page 2: ... product to the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 Parts Ordering Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 WARNING Cancer and Reproductive Harm www P65Warnings ca gov ...

Page 3: ...ules 3 Controls and Features 5 Winch 5 Assembly 6 Mounting the Winch 6 Operation 7 General Tips for Safe Operation 7 Self Recovery 7 Winching Techniques A Z 8 Maintenance 9 Lubrication 9 Cable Assembly Replacement 9 Specifications 10 Performance Specifications 10 Parts Diagram 11 Parts List 12 Troubleshooting 13 with SPEED MOUNT HITCH ADAPTER ...

Page 4: ... of the information in this manual and we reserve the right to change alter and or improve the product and this document at any time without prior notice Since CPE CET highly value how our products are designed manufactured operated and are serviced and also highly value your safety and the safety of others we would like you to take the time to review this product manual and other product material...

Page 5: ...h if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING indicates a potentially hazardous situation which if not avoid...

Page 6: ...could result in cable breakage WARNING Do not use the winch to secure or hold a vehicle for a long period of time Do not use the winch to secure a vehicle for transport WARNING Disconnect the remote control and battery leads when not in use WARNING Pull only on areas of the vehicle as specified by the vehicle manufacturer WARNING Avoid shock loads by using the control switch intermittently to take...

Page 7: ...irlead and drum while the winch is under power WARNING Use gloves to protect hands when handling the cable Never let the cable slide through your hands CAUTION Never release the free spool clutch when there is a load on the winch CAUTION Use hook strap when handling the hook for spooling or unspooling the wire rope CAUTION Do not wrap the cable around any object and hook it back onto itself CAUTIO...

Page 8: ...maintaining compact size and light weight 6 Speed Mount hitch adapter Adapter for front or rear end class III hitch receiver mounting and off vehicle storage switch before being directed to the winch motor 7 Winch Cover 8 Clevis hook Provides a means for connecting the looped ends of cables to an anchor 9 Wire rope 3 8 in x 85 ft 9 2 mm x 26 m galvanized aircraft cable designed specifically for lo...

Page 9: ...ut M10 provided 2 Extend the arms of the Speed Mount Hitch Adapter and secure with 4 M8 bolts and M8 nuts 3 Turn the winch up side down insert 4 M10 Nuts into the holes of the winch 4 Place the Speed Mount Hitch Adapter on the winch making sure the winch is centered in the middle of the mounting channel Disengage the clutch by moving the Cam Ring to the Out position Release the wire rope and pull ...

Page 10: ...the winch installation and bolts to ensure that all bolts are tight before each operation Store the remote control inside your vehicle in a place that it will not be damaged Any winch that appears to be damaged in any way is found to be worn or operates abnormally MUST BE REMOVED FROM SERVICE UNTIL REPAIRED It is recommended that the necessary repairs be made by a manufacturer s authorized repair ...

Page 11: ...ehicle or anchor point o Begin winching Be sure that the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under tension Winching Techniques A Z Cont d p The vehicle to be winched should be placed in neutral and the emergency brake released Only release the br...

Page 12: ...er s authorized repair facility and that only manufacturer supplied parts be used 1 Move the clutch to the Out position 2 Extend cable assembly to its full length Note how the existing cable is connectedto the inside of the drum 3 Remove old cable assembly and attach new one 4 Retract cable assembly onto drum being careful not to allow kinking Complete all scheduled maintenance in a timely manner ...

Page 13: ...rtably hot to the touch stop winching immediately and let it cool down for 5 minutes Do not pull for more than one minute at or near the rated load Electric winches are designed and made for intermittent use and should not be used in constant duty applications Line Speed and Motor Current First Layer Line Pull LB 0 2000 4000 6000 8000 10000 12000 KG 0 907 1814 2722 3629 4536 5443 Line Speed 12V DC...

Page 14: ...H 100299 SPECIFICATIONS Parts Diagram 30 10 29 45 46 47 4 1 2 3 26 27 24 6 25 32 28 28 7 24 23 22 33 8 21 20 34 35 36 37 38 39 12 13 14 15 16 17 19 18 11 31 44 CHAMPION 51 40 41 52 50 49 9 48 34 35 36 42 37 43 5 ...

Page 15: ...3 Thrust Washer 1 24 P1011014 Motor End Bearing Seal 2 25 P1011015 N BF End Bearing Black Flat 1 26 P1011016 Lock Washer ø6 8 Part Number Description Qty 27 P1011017 D Hexagon Socket Head Screw M6 x 20 Dacromet 8 28 P1011018 Thrust Disc 2 29 P1010008 Bushing Drum 1 30 P1010012 Cap Screw M6 x 6 1 31 P1010013 Lock Nut M8 4 32 P1010014 D Hexagon Socket Head Screw M8 x 25 Dacromet 4 33 P1010015 Motor ...

Page 16: ...l completely dry Motor runs but cable drum does not turn Clutch cam ring not engaged Move cam ring to the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage The battery is weak recharge Run winch with vehicle motor running battery should have a strong charge Loose or corroded battery cable conne...

Page 17: ... as a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if the product is deemed to have been misused neglected involved in an accident abused loaded beyond the product s limits modified installed improperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facilit...

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