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Champion 100624, Operator'S Manual

The Champion 100624 is a powerful and reliable generator that is perfect for your home or job site. Make sure to read the Operator's Manual to understand its full potential. You can easily download the manual for free from 88.208.23.73:8080 to ensure smooth operation and maintenance of your generator.

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100624 - 9 TON FULL BEAM LOg SPLiTTER

TABLE OF CONTENTS

TABLE OF CONTENTS

introduction

 ...................................................

3

Safety Definitions

 ..........................................

3

important Safety instructions

 .......................

4

Fuel Safety

 .........................................................

5

Training

 .............................................................

6

Preparation

 .........................................................

6

Operation

 ...........................................................

7

Maintenance and Storage

 .........................................

7

Safety and Dataplate Labels

 .......................................

8

Safety Symbols

 .....................................................

9

Operation Symbols

 ...............................................

11

Quickstart Label Symbols

........................................

11

Controls and Features

 .................................

12

Log Splitter

 .......................................................

12

Engine

 ............................................................

13

Parts Included

 ....................................................

14

Parts Not Included

 ...............................................

14

Assembly

 .....................................................

15

Open Shipping Crate

 .............................................

15

Install the Wheels

 ................................................

15

Install the Support Leg

 ...........................................

15

Install the Beam

 ..................................................

15

Install the Engine

 .................................................

16

Install the Cylinder

 ...............................................

16

Install the Bracket

 ................................................

16

Install the Handle

 .................................................

16

Install the Hoses

 .................................................

16

Add Engine Oil

 ....................................................

18

Add Fuel

 ..........................................................

19

Add Hydraulic Oil

 .................................................

19

Operation

 .....................................................

20

Before Each Use Inspect the Log Splitter

 .......................

20

Log Splitter Location

 .............................................

20

Starting the Engine

 ...............................................

20

Stopping the Engine

 ..............................................

21

Log Splitter Operation

 ............................................

21

Maintenance

 ................................................

22

Cleaning the Log Splitter

 .........................................

22

Changing the Engine Oil

 .........................................

22

Cleaning and Adjusting the Spark Plug(s)

 .......................

23

Cleaning the Air Filter

 ............................................

23

Cleaning the Spark Arrestor

 .....................................

23

Changing the Hydraulic Oil

 .......................................

23

Maintenance Schedule

 ...........................................

24

Storage

 ........................................................

25

Log Splitter Storage

 ..............................................

25

Engine Stored for Less than 30 Days

 ...........................

25

Engines Stored for Over 30 Days

 ................................

25

Specifications

 ..............................................

26

Log Splitter Specifications

 .......................................

26

Engine Specifications

 ............................................

26

Engine Oil Specifications

 .........................................

26

Hydraulic Oil Specifications

 ......................................

26

Fuel Specifications

 ...............................................

26

Spark Plug Specifications

 ........................................

26

Valve Specifications

 ..............................................

26

Important Message About Temperature

.........................

26

Parts Diagram

 ....................................................

27

Parts List

 .........................................................

28

Engine Parts Diagram

 ............................................

29

Engine Parts List

 .................................................

30

Troubleshooting

 ...........................................

32

Warranty*

 ....................................................

33

Warranty Qualifications

 ..........................................

33

Repair/Replacement Warranty

 ...................................

33

Do Not Return The Unit To The Place Of Purchase

 .............

33

Warranty Exclusions

 .............................................

33

Other Exclusions

 .................................................

33

Limits of Implied Warranty and Consequential Damage

 ........

33

Contact Information

 ..............................................

33

Summary of Contents for 100624

Page 1: ...ains important safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specificat...

Page 2: ...20 Stopping the Engine 21 Log Splitter Operation 21 Maintenance 22 Cleaning the Log Splitter 22 Changing the Engine Oil 22 Cleaning and Adjusting the Spark Plug s 23 Cleaning the Air Filter 23 Cleani...

Page 3: ...ays exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfied with y...

Page 4: ...hands and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become ca...

Page 5: ...BLE AND EXPLOSIVE Fire or explosion can cause severe burns or death Gasoline and gasoline vapors Gasoline is highly flammable and explosive Gasoline can cause a fire or explosion if ignited Gasoline i...

Page 6: ...not adjust the pressure settings of the pump or valve 7d Do not check for leaks with your hand Leaks can be detected by passing cardboard or wood over the suspected area Look for discoloration If inj...

Page 7: ...ype log splitters never attempt to split more than one 1 log at a time unless the ram has been fully extended and a second log is needed to complete the separation of the first log 11 On ram type log...

Page 8: ...or outside parties without the explicit consent of Champion Power Equipment Fuel C WARNING DO NOT TOUCH Exhaust gases muffler and engine components are extremely HOT and cause burns ADVERTENCIA NO TOC...

Page 9: ...full face shield as well as full ear protection when operating this product Footwear Always wear safety shoes or heavy boots when operating the machine Gloves Always wear nonslip heavy duty protective...

Page 10: ...the log splitter Do not split logs against the grain Split logs end to end in the direction of the grain only Toxic Fumes The engine exhaust from this product contains chemicals known to the state of...

Page 11: ...splitter outside and far away from windows doors and intake ventilation covers 1 Check oil level Recommended oil is 10W 30 2 Check gasoline level When adding gasoline use a minimum octane rating of 8...

Page 12: ...ulic cylinder in place 6 Wheels 7 Hydraulic Oil Dipstick Check and add Hydraulic oil 8 Hydraulic Cylinder Converts hydraulic pressure into linear force 9 Control Valve Handle Controls the movement of...

Page 13: ...Features 16 17 18 19 20 24 23 22 21 16 Muffler 17 Choke 18 Air Filter 19 Recoil Starter 20 Fuel Valve 25 21 Engine On Off Switch 22 Oil Drain Bolt on each side 23 Engine Oil Fill Cap Dipstick on each...

Page 14: ...nch or socket Washer 8 4 Lock washer 8 4 Engine Funnel 1 Beam 1 Bolt M10 20 4 1 8mm allen wrench Lock Washer 10 4 Ram Bracket 1 Bolt M10 60 1 1 16mm wrench or socket Lock nut M10 1 1 17mm wrench Cylin...

Page 15: ...ith the mounting holes on the beam bracket 3 Place the M8 25 bolt 24 through the hole 4 Place a 8 washer 27 and 8 lock washer 26 on the end of the bolt 5 Install the M8 nut 25 on the bolt and tighten...

Page 16: ...10 Lock Washers 22 and 10 Washers 21 NOTICE The recoil side of the engine should point the same direction as the beam as shown 20 23 22 21 Install the Bracket 1 Slide the ram bracket 2 over the rod on...

Page 17: ...ose 1 Using the provided hose clamps connect one end of the clear oil hose to the hydraulic oil tank C just beneath the beam and the other end to the pump inlet on the side of the pump D Securely tigh...

Page 18: ...ut is not required Adjusting throttle setting will increase decrease engine speed helping to seat piston rings Avoid bogging or lugging the engine down and avoid prolonged running at constant RPM Afte...

Page 19: ...s warranty It is advisable to always shut off the gasoline supply run the engine to starvation and drain the tank when the equipment is not in use for more than 30 days 1 Use clean fresh regular unle...

Page 20: ...ing Contact with the muffler can cause serious burns DO NOT let the beam drop as it could crush fingers or cause damage to the log splitter Before Each Use Inspect the Log Splitter 1 Check the hydraul...

Page 21: ...o the log splitter if proper lifting techniques are not used It is normal for the hydraulic fluid to appear foamy frothy during operation This can be caused by agitated oil in the tank collecting air...

Page 22: ...ing the Log Splitter CAUTION DO NOT spray engine with water Water can contaminate the fuel system and can enter the engine through the cooling slots and damage the engine Clear the debris from the bea...

Page 23: ...ew until tight Be sure not to over tighten Cleaning the Spark Arrestor 1 Allow the engine to cool completely before servicing the spark arrestor 2 Remove the top of the muffler cover to expose the spa...

Page 24: ...chnical Support Team at 1 877 338 0999 to locate the nearest CPE certified service dealer for your log splitter or engine maintenance needs EVERY 8 HOURS OR DAILY Check engine and hydraulic oil levels...

Page 25: ...for Less than 30 Days 1 Allow the engine to cool completely before storage 2 Clean engine according to the Maintenance section 3 To extend the fuel storage life add a properly formulated fuel stabili...

Page 26: ...ect hydraulic oil and log splitter performance Change the type of hydraulic oil used based on weather conditions to suit the engine needs 20 0 20 40 60 Ambient temperature Recommended Hydraulic Oil Ty...

Page 27: ...27 100624 9 Ton Full Beam Log Splitter Specifications Parts Diagram...

Page 28: ...95 2000 10 Washer 10 4 22 G93 1987 10 Lock washer 10 8 23 G5781 2000 M10 20 Bolt M10 20 4 24 G5780 2000 M8 25 Bolt M8 25 2 Part Number Description Qty 25 G41 2000 M8 Nut M8 5 26 G93 1987 8 Lock washer...

Page 29: ...14 15 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 66 67 68 74 75 76 77 78 79 80 81 82 16 13 41 35 60...

Page 30: ...41 2 09 005 Circlip 16 1 2 42 12 050003 01 Pin Piston 1 43 11 050303 00 Ring Oil 1 44 11 050302 00 Ring Second Piston 1 45 11 050301 00 Ring First Piston 1 46 12 030009 01 V2 Gasket Cylinder Head 1 4...

Page 31: ...ap Fuel Tank 1 8 mm 1 92 23 070303 00 Support Filter 1 93 23 070301 00 Fuel Filter Fuel Tank 1 94 12 071000 00 1 Fuel Tank 1 5 L 1 95 111 070300 01 Fuel Filter Fuel Pipe 1 96 2 06 018 Clamp 10 5 b8 1...

Page 32: ...movement is slow or erratic Air in the hydraulic oil system Purge air by extending and retracting the wedge several times until motion is smooth Debris lodged in beam guides Clear debris from beam Lo...

Page 33: ...aintenance This warranty will not apply to parts and or labor if the product is deemed to have been misused neglected involved in an accident abused loaded beyond the product s limits modified install...

Page 34: ...able condition exits CPE will repair your small off road engine SORE at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This exhaust and evaporative emission contro...

Page 35: ...d for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according...

Page 36: ...Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other p...

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