Champion 100692, Operator'S Manual

Page 1: ...re operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the time of publication but are subject to change without notice This product meets the requirements of the PGMA Portable Generator Manufacturers Association standard ANSI PGMA G300 2015 Safety a...

Page 2: ...Operation at High Altitude 20 Maintenance 20 Cleaning the Generator 21 Changing the Engine Oil 21 Cleaning and Adjusting the Spark Plug 21 Cleaning the Air Filter 22 Cleaning the Spark Arrestor 22 Adjusting the Governor 22 Maintenance Schedule 22 Storage 23 Short Term Storage up to 30 days 23 Mid Term Storage 30 days 1 year 23 Long Term Storage more than 1 year 24 Removing from Storage 24 Specific...

Page 3: ...ry effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication and we reserve the right to change alter and or improve the product and this document at any time without prior notice CPE highly values how our products are designed manufactured operated and serviced as well as providing safety to the operator and those around the generato...

Page 4: ...tating parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires or receptacles DO NOT use electrical co...

Page 5: ...could result When starting engine pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback DO NOT start or stop the engine with electrical devices plugged in and turned on CAUTION Exceeding the generator s running capacity can damage the generator and or electrical devices connected to it DO NOT overload the generator DO NOT tamper with the governed speed DO NOT...

Page 6: ...e from the gasoline tank Only fill or drain gasoline outdoors in a well ventilated area DO NOT pump gasoline directly into the generator at the gas station Always use an approved fuel container to transfer the gasoline to the generator DO NOT overfill the gasoline tank Always keep gasoline away from sparks open flames pilot lights heat and other sources of ignition When starting the generator DO N...

Page 7: ... 85 Maximum 10 ethanol GASOLINA REGULAR SOLAMENTE 85 octanos como mínimo Máximo de etanol de 10 ESSENCE SANS PLOMB SEULEMENT Indice d octane minimal de 85 Maximum 10 d éthanol 1032 L OP A Fuel C CHAMPION POWER EQUIPMENT INC 12039 SMITH AVENUE SANTA FE SPRINGS CA 90670 USA É U 1 877 338 0999 WWW CHAMPIONPOWEREQUIPMENT COM MADE IN CHINA FABRIQUÉ EN CHINE AC AMPS AMPÈRES C A FREQUENCY Hz FRÉQUENCE Hz...

Page 8: ...ts before operation Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock Improper connections to a building can allow current to backfeed into utility lines creating an electrocution hazard A transfer switch must be used when connecting to a building Fire Explosion Fuel and its vapors are extremely flammable and explosive Fire or explosion can ...

Page 9: ...nd learn their meaning Proper interpretation of these symbols will allow you to more safely operate the product SYMBOL MEANING ON STOP or OFF Choke Pull choke knob to CHOKE position Run Push choke knob to RUN position 12V Direct Current Circuit Breaker Reset Push SYMBOL MEANING Parallel Connection s Ground Terminal Overload Reset Switch Low Oil ECO Economy Mode Switch ...

Page 10: ... volume 3 Turn the fuel cap vent lever to the ON position 4 Turn the fuel dial clockwise to the full ON position 5 Pull choke knob to CHOKE position 6 Pull the recoil cord 7 Push the choke knob to RUN position 8 Plug in desired device Stopping the Engine 1 Turn off and unplug all connected electrical loads 2 Turn the fuel dial to the STOP position 1 2 3 4 5 6 7 8 10W 30 2 1 18 49 L O P A Colors LP...

Page 11: ... of the controls and features Save this manual for future reference Generator 1 Carrying Handle Used to lift or carry the unit 2 Recoil Starter Used to manually start the engine 3 Control Panel See Control Panel section 4 Fuel Cap Remove to add fuel 5 Fuel Lever Vent Turn this valve to the ON position to supply air to the tank 6 Spark Plug Access Cover 7 Maintenance Cover 8 Muffler 1 8 7 3 4 5 6 2...

Page 12: ... Light When ON engine will shut down and not run Check oil level 5 Economy Mode Button Enables disables automatic idle control 5a OFF Economy Mode is OFF 5b Green Economy Mode is ON 6 Fuel Dial Used to start and stop the generator 7 Choke Used to start a cold engine 8 Circuit Breakers Push Reset Protects the generator against electrical overloads RECEPTACLES A A 2 120V AC 20A NEMA 5 20R May be use...

Page 13: ...This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning ...

Page 14: ...se instructions will void your warranty NOTICE The generator rotor has a sealed pre lubricated ball bearing that requires no additional lubrication for the life of the bearing NOTICE The recommended oil type for typical use is 10W 30 automotive oil If running generator in extreme temperatures refer to the following chart for recommended oil type 20 0 20 40 60 Ambient temperature Recommended Engine...

Page 15: ...unning condition of the generator 3 Screw on the gasoline cap until you hear a clicking noise Wipe up any spilled fuel CAUTION Use unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10 or less by volume DO NOT light cigarettes or smoke when filling the tank DO NOT mix oil and gasoline DO NOT overfill the tank Fill tank to approximately in 6 4 mm below the top of the tan...

Page 16: ...t 5 ft 1 5 m of clearance from all combustible material In addition to clearance from all combustible material generators must also have at least 3 ft 91 4 cm of clearance on all sides to allow for adequate cooling maintenance and servicing Generators should never be started or operated in the back of a SUV camper trailer in the bed of a truck regular flat or otherwise under staircases stairwells ...

Page 17: ...n for only 1 pull of the recoil cord After first pull press the choke knob in to the RUN position for up to the next 3 pulls of the recoil cord Too much choke leads to spark plug fouling engine flooding due to the lack of incoming air This will cause the engine not to start NOTICE For gasoline restarts with hot engine in hot ambient 86 F 30 C If generator does not start after the first pull press ...

Page 18: ... codes Do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes 1 Select the electrical devices you plan on running at the same time 2 Total the running watts of these items This is the amount of power you need to keep your items running 3 Identify the highest starting wattage of all devices identified in step 1 Add this n...

Page 19: ... connections are in good condition before connection to the generator CAUTION Do not start the vehicle while the battery charging cable is connected and the generator is running It will not give the battery a boost of power The vehicle or the generator may be damaged Charge only vented wet lead acid batteries Other types of batteries may burst causing personal injury or damage NOTICE Be sure all e...

Page 20: ...buretor main jet is listed in the following table In order to select the correct high altitude main jet it is necessary to identify the carburetor model For this purpose a code is stamped on the side of the carburetor Select the correct high altitude jet part number corresponding to the carburetor code found on your particular carburetor Carb Code High Alt Jet Part Number Min Altitude 16156 100132...

Page 21: ...le 2 Loosen the cover screws and remove the maintenance cover 3 Remove oil fill cap dipstick 4 Tilt the generator on its side and allow the oil to drain completely 5 Add oil according to Add Engine Oil in Assembly section DO NOT OVERFILL Oil not included for routine maintenance 6 Reinstall the maintenance cover 7 Dispose of used oil at an approved waste management facility NOTICE Once oil has been...

Page 22: ...screen with a wire brush 6 Replace the spark arrestor if it is damaged 7 Position the spark arrestor on the muffler and attach by reversing the steps from above CAUTION Failure to clean the spark arrestor will result in degraded engine performance NOTICE Federal and local laws and administrative requirements indicate when and where spark arrestors are required When ordered spark arrestors are requ...

Page 23: ... clog the carburetor if it isn t used or drained within 2 4 weeks If using the generator within 2 weeks follow the steps according to Stopping the Engine section 1 If not using the generator for 2 4 weeks begin by making sure all appliances are disconnected from the generator 2 Start the generator as instructed in Starting the Engine section 3 Let the engine run until fuel starvation has stopped t...

Page 24: ...arburetor must be thoroughly cleaned This process involves technically advanced tasks For assistance please call our Technical Support Team at 1 877 338 0999 If the gasoline tank and carburetor were properly emptied of all gasoline prior to the generator being stored follow the below steps when removing from storage 1 Be sure the fuel dial is in the STOP position 2 Add gasoline to the generator ac...

Page 25: ... 60 Ambient temperature Recommended Engine Oil Type 80 100 120 28 9 F C 17 8 6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Synthetic 10W 40 5W 30 NOTICE Temperature will affect engine oil and engine performance Change the type of engine oil used based on the temperature to suit the engine needs Fuel Specifications Use unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10 or ...

Page 26: ...100692 2000W PORTABLE INVERTER GENERATOR SPECIFICATIONS 26 Parts Diagram ...

Page 27: ...000671 Clip Ø13 1 32 100011249 0003 Bolt M5 x 12 1 33 1ZC7DFB04 Engine 79cc 1 34 100033099 0006 Big Flange Bolt M6 x 18 2 35 100131884 Tube Sheath Silicon Resin 1 Part Number Description Qty 36 100131883 Fuel Tube L 275mm 1 37 100090871 Calmp 2 Ø9 7 x 8 1 38 100009020 Fuel Strainer 1 39 100072874 Rear Air Guide 1 40 100011004 0001 Self tapping Screw ST4 2 x 25 4 41 100092440 0007 Housing Assembly ...

Page 28: ...2 70 100142059 0001 Tighten The Handle 2 71 100090005 Rectifier Bridge With Capacitance 1 72 100072715 Vibration Mount Support 4 73 100088546 Bottom Plate Assembly 1 74 100072711 Bottom Plate Black 1 75 100072994 Step Nut M6 10 76 100072710 Rubber Damper 1 77 100011452 0003 Nut M6 4 78 100072712 Base 4 79 100154370 0001 Maintenance Cover Plate Assembly 1 ...

Page 29: ...100692 2000W PORTABLE INVERTER GENERATOR SPECIFICATIONS 29 Engine Parts Diagram ...

Page 30: ...Ø8 x 12 4 34 100075061 Push Rod 2 35 100075059 Valve Exhaust 1 36 100075060 Valve Intake 1 Part Number Description Qty 37 100075036 Lifter Valve 2 38 100075040 Piston Ring Set 1 39 100088147 1st Piston Ring 1 40 100088148 2nd Piston Ring 1 41 100088146 Oil Ring 1 42 100075038 Circlip 2 43 100075039 Wrist Pin 1 44 100075034 Piston 1 45 100075037 Connecting Rod 1 46 100091043 Bolt Connecting Rod 2 4...

Page 31: ...31 Part Number Description Qty 74 100131960 Fuel Bowl O Ring 1 75 100131970 Main Jet Standard 1 100132397 Main Jet Altitude 1000 2000m 100155679 Main Jet Altitude 2000 3000m 76 100006037 Fuel Bowl Mounting Bolt Gasket 1 77 100131964 Fuel Bowl Mounting Bolt 1 ...

Page 32: ... Pink Stepper motor Main winding Inverter Unit winding DC winding Parallel Terminal Black Red Black Yellow Green Yellow Green Yellow Green Red 5 20R Red Panel section Blue Brown White Orange Violet Reset button Black button Black Red Digital igniter Red Spark plug Ignition coil Pulser coil Oil level switch Blue White Yellow Blue Black Green Ignition winding Black Yellow 20A C B OIL 12V 8 3A DC soc...

Page 33: ...Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Connecting Electrical Loads Dirty air filter Clean or replace air filter Choke in wrong position Move choke until it stops under RUN position or push in completely Engine is running but no AC output Poor cord connection Check all connections Circuit breaker is open Reset circuit breaker Loose wir...

Page 34: ...y to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc Accessory parts such as starting batteries and storage covers Failures due to acts of God and other force m...

Page 35: ...st to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This exhaust and evaporative emission control system is warranted for two years If any exhaust and evaporative emission related part on your engine or equipment is defective in the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine SORE owner you are responsible for the...

Page 36: ...ted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such exhaust and evaporative emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to th...

Page 37: ...ive Controls Fuel Tank Fuel Cap Fuel Lines for liquid fuel and fuel vapors Fuel Line Fittings Clamps Pressure Relief Valves Control Valves Control Solenoids Electronic Controls Vacuum Control Diaphragms Control Cables Control Linkages Purge Valves Gaskets Liquid Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your ...