Champion 100693, Operator'S Manual

Page 1: ...nual contains important safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the time of publication but are subject to change without notice REGISTER YOUR PRODUCT ONLINE at championpowereq...

Page 2: ...ntenance 21 Cleaning the Generator 22 Changing the Engine Oil 22 Cleaning and Adjusting the Spark Plug 22 Cleaning the Air Filter 22 Cleaning the Spark Arrestor 23 Adjusting the Governor 23 Generator Battery 23 Maintenance Schedule 24 Storage 24 Short Term Storage up to 30 days 24 Mid Term Storage 30 days 1 year 24 Long Term Storage over 1 year 25 Removing from Storage 25 Specifications 26 Generat...

Page 3: ... effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication and we reserve the right to change alter and or improve the product and this document at any time without prior notice CPE highly values how our products are designed manufactured operated and serviced as well as providing safety to the operator and those around the generator ...

Page 4: ...ting parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires or receptacles DO NOT use electrical cord...

Page 5: ...uld result When starting engine pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback DO NOT start or stop the engine with electrical devices plugged in and turned on CAUTION Exceeding the generator s running capacity can damage the generator and or electrical devices connected to it DO NOT overload the generator DO NOT tamper with the governed speed DO NOT m...

Page 6: ... from the gasoline tank Only fill or drain gasoline outdoors in a well ventilated area DO NOT pump gasoline directly into the generator at the gas station Always use an approved fuel container to transfer the gasoline to the generator DO NOT overfill the gasoline tank Always keep gasoline away from sparks open flames pilot lights heat and other sources of ignition When starting the generator DO NO...

Page 7: ...ximum 10 ethanol GASOLINA REGULAR SOLAMENTE 85 octanos como mínimo Máximo de etanol de 10 ESSENCE SANS PLOMB SEULEMENT Indice d octane minimal de 85 Maximum 10 d éthanol 1032 L OP A Fuel C WARNING DO NOT TOUCH Exhaust gases muffler and engine components are extremely HOT and cause burns Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be...

Page 8: ... before operation Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock Improper connections to a building can allow current to backfeed into utility lines creating an electrocution hazard A transfer switch must be used when connecting to a building Fire Explosion Fuel and its vapors are extremely flammable and explosive Fire or explosion can ca...

Page 9: ...n adding gasoline use a minimum octane rating of 85 and an ethanol content of 10 or less by volume 3 Turn the fuel valve to ON position 4 Press ignition switch to the ON position 5 Move choke lever to CHOKE position 6 Pull the recoil cord 7 Move the choke lever to RUN position 8 Plug in desired device Stopping the Engine 1 Turn off and unplug all connected electrical loads 2 Press the ignition swi...

Page 10: ...alve Used to turn fuel supply on and off to engine 5 Air Filter Protects the engine by filtering dust and debris from the intake air 6 Never Flat Wheels 9 5 in 24 1 cm 7 Recoil Starter Used to manually start the engine 8 Oil Fill Cap Dipstick Used to check and fill oil level 9 Battery Provides 12V DC power the starting system 10 Control Panel See Control Panel section 11 Folding Handle Used to mov...

Page 11: ...nst electrical overloads RECEPTACLES A C 4 120V AC 20A GFCI NEMA 5 20R May be used to supply electrical power for operation of 120 Volt AC 20 Amp single phase 60 Hz electrical loads B Y 120 240V AC 30A Locking NEMA L14 30R May be used to supply electrical power for operation of 120 240 Volt AC 30 Amp single phase 60 Hz electrical loads C D 120 240V AC 50A NEMA 14 50R May be used to supply electric...

Page 12: ...hen automatically cycles through MODE DESCRIPTION Voltage V Output voltage of the generator Example 120 volts Frequency F Output frequency in hertz Example 60 0 hertz Run Time R Run time of the generator for the current session Example 6 hours Total Run Time Total run time of the generator since first operation Example 16 hours ...

Page 13: ...rator Cable 1 Assembly Parts Wheels 9 5 in 24 1 cm Never Flat Wheel A 2 Roll Pin B 2 Large R clip C 2 Engine Vibration Mounts Support Leg with Vibration Mounts D 1 Flange Bolt M8 16 E 2 Flange Lock Nut M8 F 2 Folding Handle Handle G 1 Short Pin H 2 Small R clip I 2 Tools Needed Wrench Socket set metric Pliers Phillips Screwdriver A D G H I E F B C ...

Page 14: ...the generator Install the Wheel Kit CAUTION The wheel kit is not intended for over the road use Install the Wheels 1 Before adding fuel and oil tip the generator onto it s recoil end 2 Slide the roll pin B through the wheel A from the outside 3 Slide the roll pin through the mount point on the frame 4 Secure with the r clip C 5 Repeat to attach the second wheel A B C Install the Support Leg 1 Atta...

Page 15: ...etic 10W 40 5W 30 1 Place the generator on a flat level surface 2 Remove oil fill cap dipstick to add oil 3 Using a funnel add up to 37 2 fl oz 1 2 qt of oil included and replace oil fill cap dipstick DO NOT OVERFILL 4 Check engine oil level at every use and add as needed MAX MIN OIL DIP STICK NOTICE Once oil has been added a visual check should show oil about 1 2 threads from running out of the f...

Page 16: ...l screen may result in gasoline splashing over the generator and operator while filling NOTICE The generator engine works well with 10 or less ethanol blend gasoline When using ethanol gasoline blends there are some issues worth noting Ethanol gasoline blends can absorb more water than gasoline alone These blends can eventually separate leaving water or a watery goo in the tank fuel valve and carb...

Page 17: ...s to properly cool before transport or storage Place the generator in a well ventilated area DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces Carefully consider wind and air currents when positioning generator Failure to follow proper safety precautions may void manufacturer s warranty WARNING Do not operate or store the generator...

Page 18: ...n 5 seconds it could damage the starter Manual Start 1 Push the ignition switch to the ON position 2 Move the choke to the CHOKE position 2a For restarting a warm engine move the choke to 75 of the CHOKE position 3 Pull the recoil cord slowly until resistance is felt and then pull rapidly 4 Do not over choke As soon as engine starts move the choke to the RUN position over a 2 5 second duration NOT...

Page 19: ...emember to plug your appliances directly into the generator Do not plug the generator into any electric outlet in your home Doing so could create a connection to the utility company power lines You are responsible for ensuring that your generator s electricity does not feed back into the electric utility power lines If the generator will be connected to a building electrical system consult your lo...

Page 20: ...d this is called leakage current It takes 4 mA 0 004 A and higher of leakage current from the hot wire to the ground to cause a GFCI to trip On circuits protected by GFCI s leakage current can cause unnecessary and intermittent tripping Some stationary motors such as a bathroom vent fan fluorescent lighting fixtures or some refrigerators may produce enough leakage to cause nuisance tripping To avo...

Page 21: ...e application of the high altitude carburetor main jet is listed in the following table In order to select the correct high altitude main jet it is necessary to identify the carburetor model For this purpose a code is stamped on the side of the carburetor Select the correct high altitude jet part number corresponding to the carburetor code found on your particular carburetor Carb Code High Alt Jet...

Page 22: ...to drain completely into an appropriate container 3 Replace the oil drain bolt 4 Add oil according to Add Engine Oil in Assembly section DO NOT OVERFILL Oil not included for routine maintenance 5 Dispose of used oil at an approved waste management facility NOTICE Once oil has been added a visual check should show oil about 1 2 threads from running out of the fill hole If using the dipstick to chec...

Page 23: ...tact our Technical Support Team at 1 877 338 0999 for all other service and or adjustment needs Generator Battery Your generator is equipped with an automatic battery charging circuit that charges the battery while the engine is running The battery will maintain a proper charge if the unit is used on a regular basis about once every two weeks If it is used less frequently the battery should be con...

Page 24: ...or appears damaged DO NOT overfill the gasoline tank Always keep fuel away from sparks open flames pilot lights heat and other sources of ignition DO NOT light or smoke cigarettes Short Term Storage up to 30 days Gasoline may gum up and clog the carburetor if the generator is not run or carburetor drained within 4 weeks 1 Be sure all appliances are disconnected from the generator 2 Start the gener...

Page 25: ... hose if necessary under the carburetor drain bolt to avoid spillage 3 When gasoline stops flowing from the carburetor replace and tighten the carburetor drain bolt and be sure to properly dispose of the drained gasoline according to local regulations or guidelines 4 Turn the fuel valve to the OFF position 5 Follow steps 8 11 according to Mid Term Storage Removing from Storage If the generator has...

Page 26: ...ne Oil Type 80 100 120 28 9 F C 17 8 6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Synthetic 10W 40 5W 30 NOTICE Temperature will affect engine oil and engine performance Change the type of engine oil used based on the temperature to suit the engine needs Fuel Specifications Use unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10 or less by volume DO NOT USE E15 or E85 DO ...

Page 27: ...6 28 29 30 31 32 32 30 33 41 42 44 49 50 51 52 17 18 48 46 47 46 23 22 16 53 54 61 62 65 66 67 68 69 70 71 72 73 74 75 76 39 83 58 60 1 39 38 37 36 35 34 63 45 57 56 55 10 9 8 7 45 43 39 40 27 77 78 65 66 45 81 82 84 82 81 85 58 86 80 79 89 88 40 90 91 93 94 95 96 97 87 14 13 12 59 59 63 64 64 91 92 91 32 53 98 99 ...

Page 28: ...0 0001 Negative Wire 1 36 100021409 Battery 12V 14Ah 1 37 100021362 Fixing Bolt Battery 2 Part Number Description Qty 38 100021372 0017 Pressing Plate Battery 184 mm 1 39 100011452 0003 Lock Nut M6 Flange 5 40 100011311 0005 Flange Bolt M8 x 16 4 41 100020981 0004 Support Leg Assembly 80 mm 1 42 100020665 0001 Support Leg 1 43 100021015 Vibration Mount 2 44 100011265 0003 Flange Bolt M6 x 18 2 45 ...

Page 29: ...n Tube Assembly 1 1 84 100087746 Connection Tube 1 85 100008945 Carbon Canister 650 cc 1 86 100008675 0001 Holder Carbon Canister 1 87 100011553 0001 Flange Bolt M8 x 32 2 88 100010887 0004 Spring Washer Ø8 2 89 100006938 Gasket Exhaust Pipe 1 90 100006208 0001 Exhaust Muffler Assembly 1 91 100011260 0004 Flange Bolt M6 x 10 11 92 100127251 Muffler Guard 1 93 100006497 Muffler 1 94 100006876 Side ...

Page 30: ...100693 7500W ELECTRIC START GENERATOR SPECIFICATIONS 30 Engine Parts Diagram ...

Page 31: ... 1 35 100004895 Air Filter Clip 2 36 100004798 Gasket Air Filter Cover 173F 2 1 Part Number Description Qty 37 100004781 Air Filter Element 1 38 100004874 Air Filter Cover 1 39 100011452 0003 Lock Nut M6 Flange 2 40 100009378 Spark Plug F6RTC 1 41 100010228 Gasket Cylinder Head 1 42 100010562 Dowel Pin Ø12 20 2 43 100004413 Push Rod 2 44 100004559 Valve Exhaust 1 45 100004539 Valve Intake 1 46 100...

Page 32: ...1 96 100009362 Bolt M6 28 Ignition 2 97 100004222 Bush Ø8 Ø12 6 1 98 100009405 Charge Coil 1 99 100011270 0002 Flange Bolt M6 30 2 100 100009463 Pressing Plate 1 101 100011213 0001 Flange Bolt M6 8 1 102 100009572 Flywheel 1 103 100007043 Cooling Fan 1 104 100007562 Pulley Starter 1 105 100011460 0001 Flange Nut M16 1 5 1 106 100007347 0003 Recoil Starter Assembly 1 107 100007583 0003 Fan Cover 1 ...

Page 33: ...wn Orange O Yellow Green Y G Bl Bl O Y G Y G MW 1 MW 2 R R Gr Generator Symbolic Circuit Wire Color Y G Control Panel Symbolic Circuit Neutral Post Earthing W Bu Bl Bl Breaker 30A VFT Y Y G G1520LA A G1520LA B L14 30R Breaker 30A W W W W R R Bl Bl Bl Y G R Engine Switch Gr O O O Gr Starting Motor Br M Battery W W B 5A Fuse 4 5 6 1 2 3 W W B Breaker 20A Breaker 20A ON OFF 1 3 2 4 Switch state 5 6 S...

Page 34: ...ectrically Generator battery is dead Recharge generator battery Engine shuts down during operation Out of fuel Fill fuel tank Low oil level Fill crankcase to the proper level Place generator on a flat level surface Clogged spark arrestor Clean spark arrestor Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Connecting Electrical Loads Dirty air ...

Page 35: ...tion Move choke until it stops under RUN position or push in completely Repeated circuit breaker tripping Overload Review load and adjust See Connecting Electrical Loads Faulty power cords or device Check for damaged bare or frayed wires Replace defective device Circuit breaker still too hot Let unit sit for 5 mins For other issues and technical support Technical Support Team Mon Fri 8 30 AM 5 00 ...

Page 36: ... to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc Accessory parts such as starting batteries and storage covers Failures due to acts of God and other force ma...

Page 37: ...st to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This exhaust and evaporative emission control system is warranted for two years If any exhaust and evaporative emission related part on your engine or equipment is defective in the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine SORE owner you are responsible for the...

Page 38: ...ted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such exhaust and evaporative emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to th...

Page 39: ...ive Controls Fuel Tank Fuel Cap Fuel Lines for liquid fuel and fuel vapors Fuel Line Fittings Clamps Pressure Relief Valves Control Valves Control Solenoids Electronic Controls Vacuum Control Diaphragms Control Cables Control Linkages Purge Valves Gaskets Liquid Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your ...