Champion 2000 Series, Installation & Operation Manual

Page 1: ...8 3765 Champion Boulevard Winston Salem NC 27105 336 661 1556 Fax 336 661 1660 Toll free 800 858 4477 Issue Date 8 22 11 Manual P N 114614 rev i Printed in the USA For machines beginning with S N D09037592 and above Machine Serial No Model 2000 Series Hot water sanitizing machine w fresh water rinse and built in stainless steel electric booster 2000 Series For Champion Model DH2000 Moyer Diebel Mo...

Page 2: ... machine data plate is located on the top mounted control cabinet Please have this information ready if you call for service assistance National Service Department In Canada In the USA Toll free 800 263 5798 Toll free 800 858 4477 Tel 905 562 4195 Tel 336 661 1556 Fax 905 562 4618 Fax 336 661 1660 email service moyerdiebellimited com email service championindustries com The USGBC and the CaGBC Mem...

Page 3: ...hampionindustries com canada register REGISTER YOUR PRODUCT ONLINE Make sure you are connected to the internet then click or enter the address below In the U S A In Canada http www championindustries com register ...

Page 4: ...IMPORTANT IMPORTANT Model Serial Date of Installation Company Name Telephone Contact Address Address Telephone Contact Installation Company Street Province Postal Code FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY PRODUCT REGISTRATION CARD COMPLETE THIS FORM AND FAX TO ...

Page 5: ...evised manual at no charge by calling 1 800 858 4477 in the USA or by calling 1 800 263 5798 in Canada 8 12 09 All D09037592 Changed Schematic for Overlow tempering Ckt 9 11 09 24 25 D09087829 Added 1 2 Piping to Fill Assy 9 16 09 31 32 D09087829 Corrected P N of Pump Suction Screen to 333021 10 23 09 20 21 D09087829 Added 1 2 to Booster Piping 2 12 10 26 27 D09087829 Added Front and Side Panels 2...

Page 6: ...ent of clutches f Opening or closing of utility supply valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular maintenance and cleaning as outlined in operator s guide i Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow maintenance and ...

Page 7: ... Vent Fan and Chemical Dispensers 7 Initial Start up 7 Installation Check List 8 Operation 9 Normal Wash Mode 9 Rinse Sentry Mode 11 Automatic Drain Cycle 11 Cleaning and Maintenance 12 Cleaning 12 De liming 14 Maintenance 15 Troubleshooting 16 Service Replacement Parts 17 Timer Chart 35 Electrical Schematic 36 _ Table of Contents Table of Contents 2000 Series Door type Dishwasher ...

Page 8: ...uilt in 40 70 F 22 82 C rise booster heater 208 240VAC 60 1 3 Field convertible single or three phase Self draining pump Automatic start Fresh water rinse 55 racks per hour 60 second total cycle time Rinse sentry Automatic drain valve Optional Equipment consult factory Drain water tempering kit Side panels ...

Page 9: ...o the machine NOTE The installation of the dishwasher must comply with local health codes 6 Compare the installation site utility connections with the dishwasher utility connections and make sure that they are the same 7 Place the dishwasher in its permanent location 8 The dishwasher has 4 adjustable feet for leveling 9 Level the dishwasher front to back and side to side 10 The dishwasher can be i...

Page 10: ...it is placed in its final position and before connecting utilities 2 The temperature gauges must be clearly visible to the operator when facing the front of the machine In addition the door handles should move freely without interference from walls or other obstructions Nominal wall clearance is 6 152mm the minimum wall clearance is 4 102mm 3 Position the dishwasher as shown below and refer to the...

Page 11: ... lockwashers that held the bracket 4 Disconnect the door linkage arm C from the wall side door and discard Re install the white roller D and hardware 5 Disconnect the door linkage arm C from the other door but do not discard 6 Lift the door handle up and back until the springs relax 7 Adjust the door spring hooks E located at the rear of dishwasher to reduce door spring tension until the front and...

Page 12: ...corner of the cabinet 2 Refer to the Machine Electrical Connection Data Plate located near the main terminal block and make sure that the incoming power supply matches the machine s electrical requirements 3 Connect the incoming 3 phase power as shown in the illustration to the right 4 Re install the control cabinet cover WARNING Electrocution or serious injury may result when working on an energi...

Page 13: ...osition the jumper bars for 1PH as shown below 6 Connect the 33 wire to one element terminal as shown 7 Connect the 34 and 35 wires to the other terminals as shown 8 Reinstall the paper insulator and the junction box cover Rewire Booster Heater Element for 1PH 1 Remove the booster heater element cover 2 Remove the paper insulator and jumper bars from the heater terminals 3 Install the jumper bars ...

Page 14: ...ure of 140 F 60 C for a 40 F 22 C rise booster or a minimum temperature of 110 F 43 C for a 70 F 39 C rise booster 4 A manually operated 3 4 or larger shut off valve should be installed in the incoming line as close to the dishwasher as possible for servicing Drain Connection The incoming hot water line is a 3 4 NPT connection The drain water connection is a 2 slip fit hose connection and is locat...

Page 15: ...Control Signal is limited to 120VAC 1 Amp maximum load Provisions for chemical suppliers to connect their chemical dispensing systems are provided on the dishwasher and include 1 A 1 4 NPT plastic fitting as a rinse aid injection point The fitting is installed in the upper final rinse piping located at the top rear of the dishwasher see illustration at left 2 Two 7 8 holes are provided on the righ...

Page 16: ...d The screen plate is mounted in the center of the wash tank and locks in a slot on the back screen support 8 Make sure that the spray arms are in place and that they spin freely 9 Fully close the dishwasher door 10 Turn hot water supply on and check for leaks in the main water supply piping connected to the dishwasher Make sure the pump suction strainer is in place IMPORTANT During the initial fi...

Page 17: ...and the machine will fill with water 6 Check the pressure gauge as the machine fills and make sure the incoming water pressure is between 20 25 psi 7 Wait up to 10 minutes for the WASH temperature gauge to indicate a minimum of 150ºF 66ºC 8 Load soiled wares into the dish rack Place plates glasses cups and bowls in a peg rack Place utensils in a single layer in a flat bottom rack Place pots and pa...

Page 18: ...ately 12 seconds 14 Check the FINAL RINSE temperature gauge during the final rinse and make sure that it indicates a minimum of 180ºF 82ºC The acceptable range of operation is 180 195ºF 82 91ºC 15 Check the pressure gauge located at the top of the dishwasher to ensure that the final rinse pressure maintains a flowing pressure between 20 25 PSI 16 At the end of the rinse cycle the in cycle light wi...

Page 19: ...imum of 180ºF 82ºC is maintained during the rinse cycle 5 The temperature range for the final rinse water is 180 195ºF 82 91ºC 6 An extraordinarily long wash cycle may indicate a low incoming water temperature or a problem with the booster heater operation DO NOT REMOVE WARES UNTIL THE FINAL RINSE CYCLE HAS SANITIZED THE WARES AND THE GREEN CYCLE LIGHT GOES OUT Automatic Drain Cycle The dishwasher...

Page 20: ... back flush 5 Do not strike the scrap screens against solid objects 6 Flush the wash tank the pump suction strainer and drain screen 7 Check the wash tank for foreign material and clean as required 8 Replace pump suction strainer and scrap screens 9 Make sure that spray arms turn freely 10 Check the chemical containers and refill as required 11 Close the door and turn the power switch ON The machi...

Page 21: ...necessary and flush the rinse arm with clean water 6 Re install the rinse arm end plugs if they were removed 7 Remove the wash spray arms and flush with clean water 8 DO NOT USE STEEL WOOL TO CLEAN THE INTERIOR OF THE MACHINE 9 Contact the chemical supplier for de liming if required see next page 10 Wipe the interior and exterior of the machine with a soft cloth and a mild detergent DO NOT HOSE TH...

Page 22: ...h the chemical supplier s instructions Danger Death or serious injury may result when de liming solution is mixed with sodium hypochlorite chlorine bleach sanitizing agent Mixing may cause hazardous gases to form De liming solution and other acids must never be mixed with chlorine iodine bromine or fluorine CAUTION Skin contact with de liming solutions can cause severe irritation and possible chem...

Page 23: ... as required 6 Follow the cleaning procedures given above Weekly Maintenance 1 Perform Steps 1 5 in the Daily Maintenance 2 Inspect water lines for leaks 3 Check for water leaks underneath the dishwasher 4 Make sure the floor drain and or piping handles the drain water discharge 5 Make sure the dishwasher is level 6 Clean accumulated lime deposits from the wash tank heating element 7 Inspect the s...

Page 24: ...ed Close door completely Check breaker on panel Turn dishwasher ON Open supply valve Adjust the PRV setting Contact Service Agent Contact Service Agent Refill chemical container Clean replace tube Replace tubing Straighten tubing Dishwasher stays in wash cycle Rinse Sentry extends wash mode to allow final rinse water booster temperature to reach 180 F 82 C Contact Service Agent Dishwasher will not...

Page 25: ...Motor Assembly 18 Booster Assembly 20 Control Panel Assembly 22 Wash and Rinse Spray Arm Assemblies 24 Hood and Door Assembly 26 Track Assembly 28 Wash Tank Heat Drain Screens Hoses 30 Dish racks Line Strainer and Pressure Regulating Vavle PRV 32 Timer Chart 35 Electrical Schematic 36 ...

Page 26: ...18 Wash Pump Motor Assembly 12 11 10 14 13 9 8 7 6 5 4 1 2 3 ...

Page 27: ...SKET PUMP 1 6 114139 SEAL PUMP 1 7 114140 WASHER 1 8 114141 IMPELLER 1 9 114142 WASHER 1 10 114143 WASHER LOCK 1 11 114144 NUT IMPELLER 1 12 114145 HOUSING PUMP 1 13 114322 CAPACITOR 15μF 1 14 114525 PUMP MOTOR ASSEMBLY COMPLETE 1 220VAC 60 1 NOTE THE MOTOR CANNOT BE ORDERED AS A SEPARATE REPLACEMENT PART Wash Pump Motor Assembly ...

Page 28: ...20 Booster Assembly 6 7 7 8 4 5 1 3 14 16 17 15 13 12 18 19 20 21 22 10 11 9 2 7 ...

Page 29: ...1 12 110929 BOX ELECTRIC BOOSTER THERMOSTAT 1 13 110930 COVER BOOSTER THERMO BOX 1 14 111233 HEATER BOOSTER 7 5kW 10kW 208 240V 1 3 PH 1 15 111437 VALVE SOLENOID 120VAC 3 4 NPT 1 109516 COIL SOLENOID 120VAC A R 109903 KIT REPAIR SOLENOID VALVE 3 4 A R 16 0509042 TANK BOOSTER WELDMENT 1 17 0512027 BARB HOSE 3 4 NPTx3 4 BR Before S N D09087829 1 108528 BARB HOSE 1 2 NPT BR After S N D09087829 1 18 B...

Page 30: ...22 Control Panel Assembly 2 4 8 1 6 48 32 47 33 35 25 20 41 30 36 49 23 51 42 39 34 40 50 44 45 9 10 18 11 43 46 27 28 37 22 31 21 26 5 ...

Page 31: ...AMP 25 110836 FITTING STRAIGHT 1 2 SEALTITE 1 26 110838 FITTING STRAIGHT 3 4 SEALTITE 1 27 111036 SOCKET RELAY 2 POLE 3 28 111068 RELAY 2 POLE 10 AMP 3 29 111319 SCREW TRUSS HD 6 32 X 1 2 SST 4 30 111331 TERMINAL STRIP 8 POLE 1 31 111628 MOTOR STARTER 1 32 111702 CONTACTOR 3 POLE 2 33 111833 TERMINAL BLOCK INPUT 1 34 112086 OVERLAY 150 F WASH 1 35 112519 PLUG SNAP 2 36 112614 LABEL VENT FAN SIGNAL...

Page 32: ...24 Wash and Rinse Spray Arm Assemblies 37 27 28 29 33 35 34 3 16 15 24 2 3 17 14 1 4 5 8 7 6 9 8 32 19 10 12 11 23 20 18 26 18 21 37 25 31 30 13 22 ...

Page 33: ...CREW 8 X 1 2 PHILS SST 4 16 109854 GASKET WASH STANDPIPE 1 17 109864 SUPPORT WASHARM HUB 1 18 113514 BEARING RINSE ARM 4 19 113622 THERMOMETER 8 FT CAPILLARY 1 20 114555 SPINDLE RINSE ARM 2 21 114556 NUT RINSE ARM 2 22 332489 STANDPIPE WASH WELDMENT 1 23 332552 SUPPORT BRACKET 1 24 332553 MANIFOLD WELDMENT RINSE STANDPIPE 1 25 332761 WELDMENT WASHARM 1 26 332762 WELDMENT RINSE ARM 1 27 100740 BOLT...

Page 34: ...26 Hood and Door Assembly 14 11 25 12 4 2 17 15 13 9 7 16 21 11 10 10 20 20 4 6 24 18 5 1 3 4 8 3 6 26 22 24 19 23 4 21 27 27 28 29 29 29 13 ...

Page 35: ...154 SCREW TRUSS HD 1 4 20 X 1 2 SST 6 11 0310781 1 PIVOT DOOR HANDLE 4 12 0310792 1 PLATE DOOR PIVOT 2 13 0310843 2 WEAR STRIP DOOR 24 LG 6 14 332538 HOOD WELDMENT 1 15 332546 DOOR LH 1 16 332547 DOOR RH 1 17 332557 DOOR FRONT 1 18 332867 BRACKET CONNECTION DOOR 2 19 332881 LIFT BAR DOOR 2 20 0510459 SPRING DOOR 2 21 0510779 1 HANDLE DOOR 1 22 0510787 1 SPACER LIFT BAR DOOR 1 23 0510788 1 TUBE SPA...

Page 36: ...28 Track Assemby 5 6 7 9 3 4 1 2 8 11 10 ...

Page 37: ...RUSS HD 1 4 20 X 1 2 SST 6 3 100754 SCREW FLAT HD 10 32 X 1 2 SST 2 4 104985 HEX PLAIN NUT 10 32 SST 2 5 106482 WASHER LOCK 1 4 SPLIT SST 6 6 106486 WASHER LOCK 10 SPLIT SST 2 7 332021 TRACK REAR 1 8 332022 TRACK FRONT 1 9 332023 TRACK RAIL ADJUST 1 10 332024 BAFFLE SPLASH 2 11 332025 TUBE CROSS TRACK 1 ...

Page 38: ...30 Wash Tank Heat Drain Screens Hoses 3 4 10 10 8 5 9 2 1 1 3 11 12 25 13 14 15 16 16 17 18 19 20 21 22 23 24 1 1 6 7 ...

Page 39: ...RIC W COVER 1 13 108345 GASKET ELEMENT 1 14 114178 ELEMENT HEATER 5 2 kW 208 60 3 1 100740 BOLT HEX 5 16 18 X 1 SST 4 102376 WASHER FLAT 5 16 SST 4 106013 WASHER LOCK SPLIT 5 16 SST 4 15 109069 THERMOSTAT CONTROL 1 16 113271 SUPPRESSOR ARC 2 17 110561 THERMOSTAT FIXED HI LIMIT 1 18 111092 SWITCH FLOAT 1 107089 HEX PLAIN JAM NUT 1 2 13 SST 1 104822 WASHER FLAT 2 19 305164 SCREEN SCRAP 2 20 332544 S...

Page 40: ...32 32 Item Part Description Qty No No Dish Racks Line Strainer PRV 1 2 3 4 ...

Page 41: ... Item Part Description Qty No No Dish Racks Line Strainer PRV 1 101273 DISH RACK FLAT BOTTOM AR 2 101285 DISH RACK PEG AR 3 110768 STRAINER LINE 3 4 BRONZE 1 4 107550 VALVE PRES REGULATING 3 4 Optional 1 ...

Page 42: ...34 Timer Chart Electrical Schematic Illustrations Page Timer Chart 35 Electrical Schematic 36 Electrical Schematic Timer Chart ...

Page 43: ...0 20 0 10 60 60 10 0 20 40 30 50 70 90 80 100 100 80 90 70 50 30 40 20 0 10 60 7 SECONDS 12 SECONDS 1 SECOND 40 SECONDS WASH 0 40 60 SECONDS TOTAL CYCLE DWELL RINSE 41 53 53 60 SANITARY DWELL 40 41 60 seconds cycle consisting of 40 seconds Wash 1 second Dwell 12 seconds Rinse 7 seconds Sanitary Dwell CYCLE STRUCTURE ...

Page 44: ...HIGH LIMIT THERMOSTAT TIMER BOARD FUSE FLOAT SWITCH FUSE BOOSTER TANK CONTACTOR DOOR SAFETY SWITCH 3CR 2CR 1CR BC DSS DTV AS GND 1M ARC SUPPRESSOR DRAIN TEMPERING VALVE DRAIN VALVE RELAY RINSE AID RELAY DOOR SWITCH RELAY WASH MOTOR CONTACTOR L1 L2 L3 RINSE AID SIGNAL DETERGENT SIGNAL G HEATERS OUTPUT EXT WASH CYCLE SW FLOAT SW LAMP OUTPUT DOOR SW START SW RINSE SENTRY N H WASH OUTPUT RINSE OUTPUT ...