Champion 22 TON LOG SPLITTER, Owner'S Manual And Operating Instructions

Page 1: ...92201 Rev 92201 20090714 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 22 TON LOG SPLITTER Owner s Manual and Operating Instructions...

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Page 3: ...itter Location 10 Starting the Engine 11 Stopping the Engine 12 Log Splitter Operation 12 See following page for diagrams 12 Maintenance 14 Engine Maintenance 14 Oil 14 Spark Plugs 14 Air Filter 14 Cl...

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Page 5: ...as fire wood for a stove or fire place This log splitter will only split logs lengthwise with the grain only Accessories Champion Power Equipment manufactures and sells accessories designed to help yo...

Page 6: ...inently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or seriou...

Page 7: ...d or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wea...

Page 8: ...e cigarettes When starting the engine DO NOT attempt to start a damaged engine Make certain that the gas cap air filter spark plug fuel lines and exhaust system are properly in place Allow spilled fue...

Page 9: ...ng the log splitter behind your vehicle 2 Hydraulic Cylinder 4 bore x 23 stroke Rated to 3500 psi 3 Control Valve Handle Controls the movement of the cutting wedge 4 Wedge 5 Log Cradle Keeps the log o...

Page 10: ...s and hardware For parts reference see page 18 in manual 4 Leave the hydraulic cylinder log cradle in the shipping crate until step 5 in the assembly process 5 Locate all hardware before beginning ass...

Page 11: ...piece out of shipping crate and onto the tow bar 2 Slide hinge pin 37 into place Secure with cotter pin 3 Set into place and secure with spring loaded hitch pin Step 6 Attach engine 1 Attach the engi...

Page 12: ...ed were they are clear from the engine and cutting wedge To avoid serious bodily injury always inspect the hoses before operating the log splitter Add Engine Oil CAUTION DO NOT attempt to crank or sta...

Page 13: ...n a flat level surface 2 Remove the oil cap from the oil tank 3 Add 3 4 gallons of hydraulic oil 10W AW32 ASLE H 150 or ISO 32 are all acceptable types of fluid 4 Check the hydraulic oil level 5 Start...

Page 14: ...equirements for towing licensing and lights 2 Before towing make sure the log splitter is correctly and securely attached to the vehicle and the safety chains attached with enough slack to allow for t...

Page 15: ...NOT let the beam drop as it could crush fingers or cause damage to the log splitter Starting the Engine 1 Make certain the log splitter is on a flat level surface 2 Flip engine switch to ON position...

Page 16: ...s as well as heavy logs that are difficult to load onto the beam Back injury can result from lifting logs onto the log splitter if proper lifting techniques are not used 4 Load a log onto the beam aga...

Page 17: ...Operation Rev 92201 20090714 13...

Page 18: ...plug 4 Remove oil fill cap dipstick to add oil 5 Add 0 63 qt 0 6 L of oil and replace oil fill cap dipstick 6 Dispose of used oil at an approved waste management facility Spark Plugs 1 Remove the spar...

Page 19: ...ce dealer for your log splitter or engine maintenance needs Every 8 hours or daily Check oil level Clean around air intake and muffler First 5 Hours Change oil Every 50 hours or every season Clean air...

Page 20: ...uel valve to the off position Engines stored for over 30 days 1 The engine needs to cool completely before storage 2 Clean engine according to the Maintenance section 3 Drain all fuel completely from...

Page 21: ...6 cc OHV CPE PTO Rotation Counterclockwise Ignition Mode TCI transistorized Displacement 196 cc Torque max 8 7 ft lbs at 2800 RPM Compression 8 5 1 Horizontal Shaft x 2 7 16 1 91 cm x 6 17 cm End Hole...

Page 22: ...Specifications 18 Rev 92201 20090714 Parts Diagram...

Page 23: ...asher 14 4 22 90037 022 Bolt Connector 2 23 92201 023 Hydraulic Hose Valve Cylinder 1 24 92201 024 Cylinder 1 25 90037 025 Flat Washer 20 3 26 90037 026 R Pin 3x55 2 27 90037 027 Spring 1 28 90037 028...

Page 24: ...73 Big Flat Washer 10 6 74 92201 074 Right Fender 4 75 90037 075 Bolt M6x20 6 76 90037 076 Lock Washer 6 6 77 90037 077 Flat Washer 6 6 78 90037 078 Clamp 2 79 90037 079 Screw M6x10 1 80 90037 080 Sem...

Page 25: ...Specifications Rev 92201 20090714 21 Engine Parts Diagram...

Page 26: ...Bolt M6 8 5 27 ST188F 1060004 Ratchet Guide Spring 1 28 ST160F 1061200 Recoil Starter Knob 1 29 ST160F 1061100 Q Recoil Starter Cover 1 30 ST160F 1061005 Recoil Starter Spring 1 31 ST160F 1061009 Reco...

Page 27: ...168F 1040006 Exhaust Valve 1 83 ST168F 2 1040013 Valve lifter 2 84 ST168F 1030015 G Dowel Pin 9 14 2 85 ST168F 2 1041000 Camshaft Comp 1 86 GB1099 79 Key 4 7 5 19 1 87 ST160F 1020001 Breather Tube 1 8...

Page 28: ...Pin 1 118 ST168F 1050100 Connecting Rod Comp 1 119 ST160F 1030005 B Oil Filler Cap 1 120 ST160F 1070006 Fuel Filter 1 121 ST1P68F 1070006 F Clip 1 122 GB90 W 6 Washer 6 6 123 GB93 LW 6 Lock Washer 6...

Page 29: ...e proper level Place generator on a flat level surface Choke in the wrong position Adjust choke Spark plug wire loose Attach wire to spark plug Engine shuts down during operation Out of fuel Fill fuel...

Page 30: ...hen normal use has exhausted the life of a part or the equipment as a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this log splitter is deemed to have b...

Page 31: ...Notes Rev 92201 20090714 27 Notes...