Champion 30000, Owner'S And Operator'S Manual

Page 1: ...30000 Rev 30000 20080208 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 2 Gallon AIR COMPRESSOR Owner s Manual and Operating Instructions ...

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Page 3: ...pecifications 8 2 gallon Tank Portable Inflator Compressor 8 Parts Diagram 9 Parts List 10 Troubleshooting 11 Warranty 13 Warranty Qualifications 13 Repair Replacement Warranty 13 Do not return the unit to the place of purchase 13 Warranty Exclusions 13 Normal Wear 13 Installation Use and Maintenance 13 Other Exclusions 13 Limits of Implied Warranty and Consequential Damage 13 Contact Information ...

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Page 5: ...y and completeness of the information in this manual We reserve the right to change alter and or improve the product and this document at any time without prior notice Record the model and serial numbers as well as date and place of purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Champion Power Equipment Support 1 87...

Page 6: ...inently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potent...

Page 7: ...losion Never remove or attempt to adjust the pressure switch safety valve or other components that control tank pressure DANGER Risk of Electrical Shock Disconnect air compressor from power source before servicing USE PROPERLY grounded ELECTRICAL CONNECTIONS DO NOT use grounding adaptors Do not use in wet or damp locations or expose to rain Keep all connections dry and off the ground Do not allow ...

Page 8: ...evated position Use additional air hose to reach high locations WARNING Air Tools and Accessories Do not exceed the pressure rating of any air tools spray guns air accessories or inflatables Excess pressure can cause them to explode resulting in serious injury Follow the manufacturers recommended pressure settings for all air tools and air accessories WARNING Release air and liquid from tank befor...

Page 9: ... for future reference 2 gallon Air Compressor 1 Outlet coupler port Connection port for air tools and accessories 2 Outlet pressure regulator knob Adjust to regulate pressure output for particular accessory or air tool 3 Tank pressure gauge Displays tank pressure 4 Outlet port pressure gauge Displays outlet pressure Adjust with regulator knob 5 Motor Switch Tank Regulator housing Control center ta...

Page 10: ...nto a properly grounded power source of the correct voltage 8 Turn the compressor ON by moving the motor switch to the AUTO ON position Allow the tank pressure to build Once the air pressure reaches the preset pressure maximum it will automatically shut off 9 Adjust regulator knob on outlet port to appropriate pressure for particular accessory Shutdown and Storage 1 Turn the switch to the OFF posi...

Page 11: ...or service or parts assistance contact our toll free help line at 1 877 338 0999 Compressor Maintenance Checking Safety Relief Valve 1 Turn air compressor off and disconnect from power source 2 Release tank pressure by opening tank drain 3 Allow compressor to fully cool 4 Grasp wire ring on safety relief valve Pull and release the ring a few times to verify plunger movement 5 Replace safety relief...

Page 12: ...208 Specifications 2 gallon Tank Portable Inflator Compressor Volt 120V 60Hz Air Displacement 0 7 SCFM 40psi 0 5 SCFM 90psi Max Pressure 100 PSI Power HP max HP running Motor Speed 3000 RPM Tank Size 2 gallon Rated Electricity 2 Amps ...

Page 13: ...Specifications Rev 30000 20080208 9 Parts Diagram ...

Page 14: ... 23 30000 23 CAP SCREW 4 24 30000 24 LOCK WASHER 4 25 30000 25 EXHAUST TUBE 1 26 30000 26 CONNECTOR 1 27 30000 27 PRESSURE SWITCH 1 28 30000 28 COPPER PIPE ASSEMBLY 1 29 30000 29 PC BOARD 1 30 30000 30 FUSE 1 31 30000 31 SCREW 2 32 30000 32 COOLING FAN 1 33 30000 33 POWER CORD 1 34 30000 34 LEFT HOUSING 1 35 30000 35 RIGHT HOUSING 1 36 30000 36 ON OFF SWITCH 1 37 30000 37 SMALL TAPPING SCREW 6 38 ...

Page 15: ...lace The check valve is stuck open Replace NOTE do not remove while tank is pressurized Release tank pressure by opening tank drain valve Air leak from safety relief valve Malfunctioning safety relief valve Pull manually on ring If valve does not make a clean seal when closed replace Excessive Tank Pressure Defective motor switch Replace Air leaks at pump Malfunctioning blown gaskets Replace poor ...

Page 16: ...ons If needed inspect and replace valve components Malfunctioning pilot valve Clean or replace Moisture in discharge air Excessive condensation in air tank due to atmospheric humidity Always drain tank after use Drain more often in areas of high humidity Use air line filter ...

Page 17: ...bor if this compressor is deemed to have been misused neglected involved in an accident abused pressurized beyond the recommended pressure or temperature limits modified installed improperly or connected incorrectly to any electrical component Failure to follow recommended operating and maintenance procedure will also void this warranty Other Exclusions This warranty excludes Cosmetic defects such...

Page 18: ...Notes 12 Rev 30000 20080208 Notes ...