background image

CPG4000DHY-DF-UK - 3500W DUAL FUEL OPEN FRAME INVERTER GENERATOR

OPERATION

22

 

NOTICE

Accumulation of frost on LPG cylinder and regulators is 
common during operation and normally is not an indication 
of a problem. As LPG vaporizes and travels from the cylinder 
to the generator engine it expands. The amount of frost that 
forms can be affected by the size of the cylinder, the amount 
of LPG being used, the humidity of the air and other operating 
conditions.

In unusual situations this frost may eventually restrict the flow 
of LPG to the generator resulting in deteriorating performance. 
For example, if the cylinder temperature is reduced to a very 
low level then the rate at which the LPG vaporizes is also 
reduced and may not provide sufficient flow to the engine. This 
is not an indication of a problem with the generator but only 
a problem with the flow of LPG from the cylinder. If generator 
performance seems to be deteriorating at the same time that 
ice formation is observed on tank valve, hose or regulator then 
some actions may be taken to eliminate this symptom.

In these rare situations it can be helpful to reduce or eliminate 
the cold fuel system effects by doing one of the following:

 

Exchanging fuel cylinders to allow the first cylinder to 
warm up, repeating as necessary.

 

Placing the cylinder at the end of the generator near the 
handle, where engine fan air flows out from the generator. 
This air is slightly heated by flowing over the engine. The 
cylinder should not be placed in the path of the muffler 
outlet.

 

The cylinder can be temporarily warmed by pouring warm 
water over the top of the cylinder.

Connecting Electrical Loads

Let the engine stabilize and warm up for a few minutes after 
starting.

Plug in and turn on the desired 240 (if applicable) Volt AC single 
phase, 50 Hz electrical loads.

 

DO NOT connect 3-phase loads to the generator.

 

DO NOT overload the generator.

 

WARNING

Connecting a generator to your electric utility company’s 
power lines or to another power source may be against the 
law. In addition this action, if done incorrectly, could damage 
your generator and appliances and could cause serious injury 
or even death to you or a utility worker who may be working 
on nearby power lines. If you plan to run a portable electric 
generator during an outage, please notify your electric utility 
company immediately and remember to plug your appliances 
directly into the generator. Do not plug the generator into 
any electric outlet in your home. Doing so could create 
a connection to the utility company power lines. You are 
responsible for ensuring that your generator’s electricity does 
not feed back into the electric utility power lines.

If the generator will be connected to a building electrical 
system, consult your local utility company or a qualified 
electrician. Connections must isolate generator power from 
utility power and must comply with all applicable laws and 
codes.

Do Not Overload Generator

Capacity

Follow these simple steps to calculate the running and starting 
watts necessary for your purposes: 

1.  Select the electrical devices you plan on running at the same 

time.

2.  Total the running watts of these items. This is the amount of 

power you need to keep your items running.

3.  Identify the highest starting wattage of all devices identified 

in step 1. Add this number to the number calculated in step 2. 
Starting wattage is the surge of power needed to start some 
electric driven equipment. Following the steps listed under 
“Power Management” will guarantee that only one device will 
be starting at a time.

Power Management

Use the following formula to convert voltage and amperage to 
watts:

Volts × Amps = Watts

To prolong the life of your generator and attached devices, follow 
these steps to add electrical load:

1.  Start the generator with no electrical load attached.

2.  Allow the engine to run for several minutes to get up to 

temperature.

3.  Plug in and turn on the first item. It is best to attach the item 

with the largest load first.

4.  Allow the engine to stabilize.

5.  Plug in and turn on the next item.

Summary of Contents for CPG4000DHY-DF-UK

Page 1: ...s which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrati...

Page 2: ...rting the Engine Propane LPG 20 Connecting Electrical Loads 22 Do Not Overload Generator 22 Eco Economy Mode 23 12V DC Automotive Style Outlet 23 Parallel Operation 23 Stopping the Engine 24 Moving th...

Page 3: ...service Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication and we reserve the right to change alter and or improve the pro...

Page 4: ...angle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry DO NOT wear loos...

Page 5: ...r sprains could result When starting engine pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback DO NOT start or stop the engine with electrical devices plugged...

Page 6: ...ition LPG will burn skin if it comes in contact with it Keep any and all LPG away from skin at all times When adding or removing gasoline DO NOT light or smoke cigarettes Turn the generator off and le...

Page 7: ...ound dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws and regulations relating to fire prevention requirements If installed clean every 100 hour...

Page 8: ...requirements before operation Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock Improper connections to a building can allow current to backfee...

Page 9: ...allow you to more safely operate the product SYMBOL MEANING Start ON STOP or OFF Gasoline Valve ON Propane Valve ON Choke Knob Choke Pull choke knob to CHOKE position Run Push choke knob to RUN posit...

Page 10: ...e DANGER Move generator outside and far away from windows doors and intake ventilation covers 1 Check oil level Recommended oil is 10W 30 2 Add fuel When adding gasoline use a minimum octane rating of...

Page 11: ...uture reference Generator 1 Fuel Cap Remove to add fuel 2 Gasoline Tank 2 9 gal 11 L 3 Air Filter Protects the engine by filtering dust and debris from the intake air 4 Recoil Starter Used to manually...

Page 12: ...run Check oil level 7 AC Overload Reset Button Used to re energize receptacles after overload fault 8 Parallel Outlets Used for parallel operation parallel kit sold separately 9 Ground Terminal Consul...

Page 13: ...ug Socket 1 Smart Charger 1 LPG Hose With Regulator 1 Assembly Parts Wheels 8 in 20 3 cm Never Flat Wheel A 2 Wheel hub cap B 2 Roll Pin C 2 Large R clip D 2 Engine Vibration Mounts Support Leg with V...

Page 14: ...emove wheel hub cap B from wheel by inserting a small screwdriver into the slot provided and pry upward 3 Slide the roll pin C through the wheel A from the outside 4 Slide the roll pin through the mou...

Page 15: ...K NOTICE Once oil has been added a visual check should show oil about 1 2 threads from running out of the fill hole When using the dipstick to check oil level DO NOT screw in the dipstick while checki...

Page 16: ...e engine is running or hot WARNING Pouring gasoline too fast through the fuel screen may result in gasoline splashing over the generator and operator while filling NOTICE The generator engine works we...

Page 17: ...and disconnect the cylinder Plug the outlet usually by a plastic protective cap if one is available Keep cylinders away from heat and ventilated when in a vehicle WARNING If there is a strong smell of...

Page 18: ...ands are wet could result in electrocution WARNING During operation the muffler and exhaust fumes will become hot If adequate cooling and breathing space are not supplied or if the generator is blocke...

Page 19: ...re pulls of the recoil cord Too much choke leads to spark plug fouling engine flooding due to the lack of incoming air This will cause the engine not to start NOTICE For gas starting in cold ambient 5...

Page 20: ...position longer than 5 seconds it could damage the starter Starting the Engine Propane LPG Manual Start 1 Make certain the generator is on a flat level surface 2 Disconnect all electrical loads from...

Page 21: ...seconds release the switch and wait at least ten seconds before attempting to start the engine again 8 DO NOT OVER CHOKE Allow the engine to warm up several seconds before gradually pushing the choke...

Page 22: ...your electric utility company s power lines or to another power source may be against the law In addition this action if done incorrectly could damage your generator and appliances and could cause se...

Page 23: ...nnecting the battery charging cable included to a battery that is installed in a vehicle disconnect the vehicle battery ground cable from the negative battery terminal 2 Plug the battery charging cabl...

Page 24: ...r on its wheels in the upright position ALWAYS turn the generator off and ensure the fuel valve is closed ALWAYS make sure engine and muffler are cooled down before the generator can be handled safely...

Page 25: ...ontainer 3 Replace the oil drain bolt 4 Add oil according to Add Engine Oil in Assembly section DO NOT OVERFILL Oil not included for routine maintenance 5 Dispose of used oil at an approved waste mana...

Page 26: ...be used on any forest covered land brush covered land or grass covered land unless the engine is equipped with a spark arrestor Adjusting the Governor WARNING Tampering with the factory set governor w...

Page 27: ...l valve to the horizontal OFF position 5c Use the drain bolt on the carburetor to empty any excess gasoline from the carburetor into an appropriate container Use a funnel and appropriate hose if neces...

Page 28: ...s in the OFF position 2 Add gasoline to the generator according to Add Fuel Gasoline 3 Turn the fuel valve to the vertical ON position 4 After 5 minutes check the carburetor and air filter areas for a...

Page 29: ...8 6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Full Synthetic 10W 40 5W 30 NOTICE Temperature will affect engine oil and engine performance Change the type of engine oil used based on the temperature to...

Page 30: ...logged spark arrestor Clean spark arrestor Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Connecting Electrical Loads Dirty air filter Clean or...

Reviews: